NiTi alloys, widely used for their shape memory and superelastic properties, face corrosion challenges when fabricated via laser powder bed fusion (LPBF). This study investigates the dual-phase formation in LPBF NiTi and its impact on corrosion resistance. Thermal simulations and microstructural analysis reveal that thermal stress drives martensite formation near melt pool boundaries. Martensitic regions act as anodic sites, leading to localized corrosion. Optimizing LPBF parameters produced single-phase [001]-textured NiTi, eliminating martensite and significantly reducing the corrosion current by almost two orders of magnitude and enhancing superelastic performance simultaneously. These findings highlight texture control as a key strategy to improve corrosion resistance and functionality for advanced applications.

Chromium-based functional coatings (CFCs) are widely recognized for their outstanding wear and corrosion resistance across diverse industrial sectors. However, despite advancements in deposition techniques and microstructural enhancements, many contemporary CFCs remain vulnerable to degradation in highly corrosive environments. For the first time, this research delivers a thorough characterization of the corrosion resistance of advanced CFCs, focusing on the performance of a 5 μm thin dense chromium (TDC) coating. These TDCs exhibit a distinctive, uniform nodular microstructure, characterized by approximately 3.6 μm nodules composed of defect-free near-nanocrystalline grains (227 ± 75 nm) plus enhanced electrochemical nobility. This structure promotes the rapid formation of a stable, dense bilayer oxide, resulting in a remarkably low corrosion susceptibility, effectively impeding both charge transfer and mass transport, particularly the diffusion of Cl^- ions. Furthermore, the coating sustains an exceptionally high polarization resistance over extended exposure times in aqueous NaCl electrolyte. These findings offer critical insights into the design of CFCs optimized for extreme environmental durability.

The dream corrosion inhibitor would work for every substrate–environment combination, and the protection would be sustained indefinitely with an irreversible barrier layer when exposed to aggressive and changing environmental conditions. However our prior electrochemical experiments on AA2024-T3 have shown that despite the initial inhibition, all of the tested molecules had reversible bonds that limit their inhibition performance and applicability in dynamic environments, with the exception of 3-amino-1,2,4-triazole-5-thiol, which still showed 42% inhibition efficiency after being exposed to 0.1M NaCl only for three days. To our knowledge, this is the first mechanistic study that explains the origin of such quasi-sustained inhibition by an organic molecule under dynamic and aggressive conditions relevant to aerospace alloys. Potentiodynamic polarization, atomic force microscopy and scanning Kelvin probe force microscopy (AFM/SKPFM), X-ray photoelectron spectroscopy (XPS), attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR), shell-isolated nanoparticle-enhanced Raman spectroscopy (SHINERS), and time-of-flight secondary ion mass spectrometry (ToF-SIMS) complemented by density functional theory (DFT) calculations were used to identify the molecular mechanism responsible for the quasi-stable adsorption provided by 3-amino-1,2,4-triazole-5-thiol. Our findings suggest that a sulphatization of the Al-(hydr)oxide is the key contributor to the quasi-sustained corrosion inhibition. Sustained molecule adsorption over intermetallics in trace amounts was also observed, but their presence was insufficient to inhibit corrosion.

Carbon materials possess active sites and functionalities on the surface that can attract prominent interest as solid adsorbents for diverse gas adsorption. This study aimed to predict the optimized methane uptake, adsorption energy (E_ad), and adsorbent rediscovery through multitechniques of neural, regression, classifier ML-DFT, and Uniform Manifold Approximation and Projection (UMAP). Nitrogen and oxygen (N/O) functionalities and graphene, graphene oxide (GO), and N-doped GO were applied to the methane storage medium. Multi-ML algorithms were employed for the adsorption energy of CH₄ uptake on (i) N/O functionalities such as pyridinic (N-py), carboxyl (O-II), oxidized (N-x), hydroxyl (O-h), Nitroso (N-ni), and Amine (primary, secondary, and tertiary). (ii) The graphene surfaces are decorated with N/O heteroatoms to construct graphene oxide (GO) and N-doped GO. The DFT calculations were applied by PW91 and the Dmol³ package. N/O-functionalities in the distance of ∼2.0 to 3.1 Å groups obtained E_ad of approximately −2.0 to −4 eV. Further, ML models accomplished the forthcoming rediscovery of CH₄ physisorption by using the multiadsorptive features of optimized adsorbents with an R² of 0.99. ML-derived sensitivity analysis approach was applied to specifications such as deformation adsorption energy, N/O functionality type, and optimized structure. CH₄ adsorption specifications indicate sensitivity levels of −0.03 to 0.02 eV. The synergetic DFT/ML approaches distinguished the modeled and rediscovered phases of CH₄ adsorption on N/O functional groups and graphene structures. UMAP is employed as a new adsorbent screening approach to play a complementary role in the ML modeling process.

The biodegradation of therapeutic magnetic-oxide nanoparticles (MONPs) in the human body raises concerns about their lifespan, functionality, and health risks. Interactions between apoferritin proteins and MONPs in the spleen, liver, and inflammatory macrophages significantly accelerate nanoparticle degradation, releasing metal ions taken up by apoferritin. This can alter the protein’s biological structure and properties, potentially causing health hazards. This study examines changes in apoferritin’s shape, electrical surface potential (ESP), and protein-core composition after incubation with cobalt-ferrite (CoFe₂O₄) oxide nanoparticles. Using atomic force microscopy (AFM) and scanning Kelvin probe force microscopy (SKPFM), we observed changes in the topography and ESP distribution in apoferritin nanofilms over time. After 48 h, the characteristic apoferritin hole (∼1.35 nm) vanished, and the protein’s height increased from ∼3.5 to ∼7.5 nm due to hole filling. This resulted in a significant ESP increase on the filled-apoferritin surface, attributed to the formation of a heterogeneous chemical composition and crystal structure (γ-Fe₂O₃, Fe₃O₄, CoO, CoOOH, FeOOH, and Co₃O₄). These changes enhance electrostatic interactions and surface charge between the protein and the AFM tip. This approach aids in predicting and improving the MONP lifespan while reducing their toxicity and preventing apoferritin deformation and dysfunction.

The authors regret that an error occurred in the description of equation 3 in the published version of the above-mentioned article, which should be as follows: [Formula presented] The correct equation was implemented for calculating all the results presented in the article, so all results, discussions and conclusions presented in the manuscript remain fully valid > The authors would like to apologise for any inconvenience caused.

This paper presents a novel approach to investigate atmospheric corrosion kinetics of carbon steel under multi-droplet conditions. A homemade climate chamber has been developed to accurately control and monitor environmental conditions, including temperature (T) and relative humidity (RH), during exposure. Carbon steel corrosion kinetics are monitored with a custom-designed Electrical Resistance (ER) sensor pair. Savitzky-Golay (S-G) based filtering technique has been used for the corrosion signal processing. In parallel, top-view droplet temporal evolution has been recorded by microscopic imaging and analyzed for both droplet size distribution and the solid-liquid contact angle. The droplet size distribution can typically be described with a power-law form curve. The curve shows a decrease in height and a concurrent expansion in width with progressive drying. The introduction of NaCl into the electrolyte and surface roughness variations have also been identified to substantially influence the carbon steel corrosion rate. A strong correlation between the corrosion rate derived from the ER monitoring method and the RH can be observed. This correlation is further analyzed to incorporate the impact of droplet-based electrolyte conditions. This study offers valuable insights into the development of mechanistic and kinetic prediction models for atmospheric corrosion.

The present article investigates the influence of chemical composition and phase fractions on the corrosion behaviour of industrially produced quenching and partitioning (Q&P) martensitic stainless steels. Localised corrosion was analysed by scanning Kelvin probe force microscopy (SKPFM) and scanning electrochemical microscopy (SECM) in 3.5 wt.% NaCl solution. SKPFM revealed a Volta-potential difference of around 40 mV between inclusions and the matrix, which is larger than the Volta potential variations within the matrix. This difference in surface potential is a driving force for selective dissolution (corrosion initiation) at inclusions and inclusion/matrix interfaces. SECM detected early pitting initiation, particularly in alloys containing MnS and TiN inclusions. Results suggest that pitting initiation and propagation occur at those specific regions. This study emphasised that irrespective of chemical composition and phase fraction, localised corrosion initiation in Q&P-processed martensitic stainless steels is predominantly governed by the presence of inclusions.

Mg and its alloys are promising biodegradable materials for orthopedic implants and cardiovascular stents. The first interactions of protein molecules with Mg alloy surfaces have a substantial impact on their biocompatibility and biodegradation. We investigate the early-stage electrochemical, chemical, morphological, and electrical surface potential changes of alloy WE43 in either 154 mM NaCl or Hanks’ simulated physiological solutions in the absence or presence of bovine serum albumin (BSA) protein. WE43 had the lowest electrochemical current noise (ECN) fluctuations, the highest noise resistance (Zn = 1774 Ω·cm2), and the highest total impedance (|Z| = 332 Ω·cm2) when immersed for 30 min in Hanks’ solution. The highest ECN, lowest Zn (1430 Ω·cm2), and |Z| (49 Ω·cm2) were observed in the NaCl solution. In the solutions containing BSA, a unique dual-mode biodegradation was observed. Adding BSA to a NaCl solution increased |Z| from 49 to 97 Ω·cm2 and decreased the ECN signal of the alloy, i.e., the BSA inhibited corrosion. On the other hand, the presence of BSA in Hanks’ solution increased the rate of biodegradation by decreasing both Zn and |Z| while increasing ECN. Finally, using scanning Kelvin probe force microscopy (SKPFM), we observed an adsorbed nanolayer of BSA with aggregated and fibrillar morphology only in Hanks’ solution, where the electrical surface potential was 52 mV lower than that of the Mg oxide layer.

Utilizing a dedicated micro-sized three-electrode cell, this study systematically investigates early-stage electrochemical properties and corrosion behavior of pure iron under single droplets. Various volumes and NaCl concentrations were considered during the evaporation-driven shape and concentration evolution of single droplets. The measurements disclosed that reducing the droplet size from 5 µL to 1.5 µL at 0.01 M NaCl concentration, increased noise resistance (R_n) and polarization resistance (R_p) values. However, at 0.1 M and 0.2 M NaCl concentrations, reducing droplet size led to the domination of relatively high chloride ion concentration over oxygen diffusion, resulting in a very low R_n and R_p and hence enhanced localized corrosion.

Nowadays, Thin Dense Chromium (TDC) coatings are being industrially used in rolling bearings applications due to their claimed advantages such as high hardness, low wear, and good corrosion resistance. However, despite their broad commercial use, very little has been published in the open scientific literature regarding their microstructure, nanomechanical, and tribological properties. In this paper, TDC coatings with a thickness of about 5 µm were deposited by a customized electrochemical process on ASTM 52100 bearing steel substrates. Surface microstructure and chemical composition analysis of the TDC coatings was carried out by scanning electron microscopy and atomic force microscopy. The results revealed a coating with a dense, nodular, and polycrystalline microstructure. Unlike standard electrodeposited “Hard Chromium” coatings, TDC coatings show no presence of micro/nano-cracks, likely contributing to their superior corrosion resistance. The nanomechanical behavior, studied by nanoindentation as a function of penetration depths, exhibits a pronounced size effect near the coating surface that can be linked to the nodular microstructure. A hard surface with hardness HIT 14.9 ± 0.5 GPa and reduced elastic modulus Er = 216.8 ± 3.9 GPa was observed. Tribological characterization under the presence of lubricants was performed by two single-contact tribometers using coated and uncoated steel balls against flat steel substrates. An in-house fretting wear rig was used to measure the lubricated friction coefficient in pure sliding conditions, whilst the friction performance in rolling/sliding lubricated conditions was evaluated using a WAM test rig. In pure sliding, TDC/TDC contacts show ~13% lower friction than for steel. Under rolling/sliding conditions with 5% sliding, the traction coefficient of TDC/TDC coating contact was at least 20% lower than that for steel/steel contact. The tribological results obtained in various contact conditions demonstrate the benefits of applying TDC coatings to reduce bearing friction.

Al-Mg-Si alloys are known as structural materials and are primary alloys in the automotive industry to achieve weight reduction. Shifting toward sustainability, lower energy consumption, and less CO2 emission necessitates recycling. However, the unavoidable accumulation of scrap-related impurities, e.g., Cu and Zn, during the recycling process can influence corrosion resistance of recycled alloys. The results show that Al-Mg-Si alloys containing 0.05 wt% Cu exhibit low intergranular corrosion resistance. The intergranular corrosion resistance of these alloys is notably improved by adding 0.06 wt% Zn. Low concentrations of Cu and Zn are found to strongly affect the crystal structure of hardening precipitates.