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P. Ravi Anusuyadevi

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Molybdenum disulfide (MoS 2) has emerged as a promising electrocatalyst for the electrochemical reduction of CO 2, primarily yielding carbon monoxide. However, product selectivity is known to be highly sensitive to structural features such as edge termination and defect density. In this work, we report the formation of higher hydrocarbons (C 2+ products) enabled by the presence of inherent sulfur vacancies in MoS 2 when combined with various ionic liquids as co-catalysts. While MoS 2 has traditionally shown limited hydrocarbon output, our findings demonstrate for the first time that native defect sites, interacting synergistically with the electrolyte environment, can facilitate the production of significant amounts of C 2+ species. These results provide new insights into defect-mediated catalytic pathways and highlight the importance of electrolyte design in tuning product distribution during CO 2 electroreduction. ...
Journal article (2025) - Arash Azimi Dastgerdi, Ehsan Rahimi, Maxim Aarnts, Prasad Gonugunta, Prasaanth Ravi Anusuyadevi, Ricardo Bouwer, Yaiza Gonzalez-Garcia
Nickel coatings are widely used for corrosion and wear resistance, often undergoing post-treatment to enhance performance. Depending on their final application, Ni-coated steel may be subjected to mechanical forming processes to produce cylindrical can shapes, commonly used as battery cases or food storage containers where corrosion resistance is critical. Before mechanical forming, a key thermomechanical process called temper rolling is applied to improve coating adhesion, reduce residual stress, and minimize surface defects. This study systematically investigates the corrosion mechanisms of Ni-electroplated steel after annealing and temper rolling, demonstrating that both processes enhance localized corrosion resistance by modifying microstructure, surface morphology, and surface oxide evolution. These treatments promote passivity by increasing NiO content relative to Ni(OH)2, significantly improving charge transfer resistance. Additionally, iron diffusion from the steel substrate generates an electrical surface potential gradient within the coating, affecting nobility variations across different regions. Post-corrosion analysis of temper-rolled samples reveals that corrosion initiation occurs at submicron grains, where structural gaps facilitate substrate exposure, underscoring the role of processing routes in enhancing coating durability. ...
The dream corrosion inhibitor would work for every substrate–environment combination, and the protection would be sustained indefinitely with an irreversible barrier layer when exposed to aggressive and changing environmental conditions. However our prior electrochemical experiments on AA2024-T3 have shown that despite the initial inhibition, all of the tested molecules had reversible bonds that limit their inhibition performance and applicability in dynamic environments, with the exception of 3-amino-1,2,4-triazole-5-thiol, which still showed 42% inhibition efficiency after being exposed to 0.1M NaCl only for three days. To our knowledge, this is the first mechanistic study that explains the origin of such quasi-sustained inhibition by an organic molecule under dynamic and aggressive conditions relevant to aerospace alloys. Potentiodynamic polarization, atomic force microscopy and scanning Kelvin probe force microscopy (AFM/SKPFM), X-ray photoelectron spectroscopy (XPS), attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR), shell-isolated nanoparticle-enhanced Raman spectroscopy (SHINERS), and time-of-flight secondary ion mass spectrometry (ToF-SIMS) complemented by density functional theory (DFT) calculations were used to identify the molecular mechanism responsible for the quasi-stable adsorption provided by 3-amino-1,2,4-triazole-5-thiol. Our findings suggest that a sulphatization of the Al-(hydr)oxide is the key contributor to the quasi-sustained corrosion inhibition. Sustained molecule adsorption over intermetallics in trace amounts was also observed, but their presence was insufficient to inhibit corrosion. ...
Journal article (2025) - Bharath Chandran, Reshma S. Babu, P. Gonugunta, Padmaraj Osaimany, R.W.A. Hendrikx, P. Taheri, J.M.C. Mol, N. Satyanarayana, P. Ravi Anusuyadevi, More authors...
The pursuit of scalable and efficient electrode materials is essential for advancing lithium-ion battery (LIB) technologies. Among the anode candidates, spinel-structured ZnMn2O4 (ZMO) is attractive due to its high theoretical capacity (∼1008 mAhg−1), environmental friendliness, and cost-effectiveness. However, large volume expansion during lithium insertion/extraction and poor electrical conductivity limit its long-term performance. Conventional ZMO nanostructure synthesis involves complex, multi-step processes requiring high-temperature calcination, making them time-consuming and unsuitable for large-scale production. To overcome these challenges, we developed a rapid, one-pot microwave-assisted hydrothermal synthesis technique to fabricate a ZnMn2O4/α-MnO2 (ZMO/α-MO) nanocomposite. This method reduces processing time and enables in-situ formation of a mixed morphology. The composite consists of nano-polyhedral ZnMn2O4 integrated with 1D α-MnO2 nanowires, which buffer volume changes and enhance structural stability during cycling. The synergistic architecture improves electron transport, reduces lithium-ion diffusion paths, and provides superior mechanical resilience. Electrochemical results showed that the ZMO/α-MO nanocomposite as an anode material in the Li half-cell delivered a high discharge capacity of 891.6 mAhg−1 at 100 mAg−1 after 100 cycles. The electrode exhibited stable cycling across varying current densities and self-adaptive capacity recovery at different rates. These performance enhancements are attributed to improved reaction kinetics enabled by its porous structure, high surface area, and controlled volume expansion of ZMO nanoparticles composited with α-MnO2 nanowires. This green, scalable, and time-saving synthesis strategy offers promising potential for next-generation high-performance LIBs. ...
Optimizing the deposition parameters in the fabrication of passivating contacts for crystalline silicon solar cells is critical for improving efficiency. This study explored the influence of varying RF power of Plasma-Enhanced Chemical Vapor Deposition (PECVD) on the quality of hydrogenated intrinsic amorphous silicon ( a-Si:H) films. The aim is to manufacture in-situ phosphorous-doped poly-Si/SiOx/c-Si passivating contacts with a-Si:H as buffer layer between the tunnelling oxide and the n-type poly-Si. The microstructure factor of our intrinsic layers increases from 0.176 to 0.804, that is from higher to lower film density, as the RF power increases from 5 W to 55 W. Analysis using X-ray Photoelectron Spectroscopy and Optical Microscopy indicates that the Si content in SiOx is correlated with the formation of pinholes. Our detailed analysis showed that varying the RF power when depositing a-Si:H contacting layer is crucial in altering both the Si4+ content in SiOx and the pinhole density, due to the interplay between the plasma etching and the buffering effects during of the a-Si:H layer growth. Notably, the sample processed with 25 W exhibited the maximum pinhole density, the lowest Si4+ content in SiOx and the deepest phosphorus in-diffusion, potentially yielding superior results in passivation quality and contact resistivity under optimized PECVD conditions. ...
Journal article (2025) - Can Özkan, Prasaanth Ravi Anusuyadevi, Peter Visser, Peyman Taheri, Arjan Mol
The search for non-toxic alternatives to hexavalent chromium based corrosion inhibitors requires a comprehensive understanding of the factors critical to effective corrosion protection. Key considerations include the evolution of corrosion inhibition with inhibitor concentrations and exposure times, the inhibition efficacy in the presence and following absence of inhibitors, and the stability of inhibition upon polarisation. In our electrochemical comparison of promising organic molecules with sodium dichromate, we found that even top-performing candidates can lead to premature conclusions if such critical factors are overlooked. While organic molecules can match the inhibition performance of chromates under specific conditions, this can be misleading when considering concentration, time, and polarisation dependent behaviour. Initial high performance can also be deceptive in dynamic environments, as we observed that the inhibition provided by most organic molecules drastically decreases when the inhibitor is absent in the electrolyte. These observations call for broader comprehensive inhibitor robustness studies that take into account factors including time, concentration, stability, and polarisation effects in inhibitor efficacy analysis. ...
Journal article (2025) - Khatereh Roohi, Mohammad Soleimani, Prasad Gonugunta, Arjan Mol, Poulumi Dey, Peyman Taheri, Nabil Khossossi, Stefano Canossa, Ali Kosari, A. Mohseni Armaki, Majid Ahmadi, Ewout van der Veer, Mahinder Ramdin, Prasaanth Ravi Anusuyadevi
The development of advanced catalysts with innovative nanoarchitectures is critical for addressing energy and environmental challenges such as the electrochemical CO2 reduction reaction (CO2 RR). Herein, the synthesis of an innovative copper–sulfur planar structure, Cu–S–BDC, within a metal–organic framework (MOF) catalyst is presented, which demonstrates 100% selectivity toward formate as the sole carbon product. Structural analysis and surface characterizations reveal that Cu–S–BDC exhibits quasi-2D inorganic building units, with Cu bonded to two S-CH (Formula presented.) groups and one BDC linker, while carboxylate groups adopt a bridging coordination mode. This unique arrangement not only imparts remarkable structural stability but also enhances the electronic properties of the MOF, as evidenced by a narrow bandgap of 1.203 eV that facilitates efficient charge transfer and increased electrochemical current density in CO (Formula presented.) RR. Notably, it offers a Faradaic efficiency of 92% for formate at an overpotential as low as −0.4 V versus the reversible hydrogen electrode (RHE) in an aqueous electrolyte of 1 m KOH, as well as a current density of −25.8 mA cm2 at −0.9 V versus RHE, averaged over 24 h of electrolysis. This study highlights a fresh perspective in the field of MOF electrocatalysts by demonstrating that engineering the metal coordination environment can significantly enhance the electronic properties and consequently improve the electrocatalytic performance of these materials. ...
Book chapter (2025) - P. Ravi Anusuyadevi, Sindhu Pranavi, Roushan Nigam Ramnath Shaw, E. Mádai, Darsi Jaya Prasanna Kumar, P. Gonugunta, P. Taheri, J.M.C. Mol
There is no denying that the world is heading towards an era powered by green energy resources. The need for highly efficient devices for sustainable energy storage and utilization is vital in transitioning towards the full-time realization of renewable energy for our society. In the last four decades, there have been groundbreaking developments in the large-scale commercialization of Li-ion batteries, electric vehicles, and solar power, all made possible by an in-depth understanding of the science of materials. Theoretically, there exists no problem in the production of green hydrogen, as oxides of Ir, Rh, and Pt, and the elements themselves, are excellent catalysts for the electrochemical hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER) with fast kinetics. Thus, more work remains to be done in the area of green energy material technology. The problem lies with the critical availability and cost of these materials, which is the underlying motivation for finding alternative energy materials and technologies. This energy transition era presents us with an opportunity to expand our horizons and knowledge in chemical engineering, materials science, and allied fields through two-dimensional (2D) nanomaterials. These materials exhibit intriguing characteristics in contrast to their bulk counterparts, coupled with interchangeable electronic properties depending on the synthesis methodologies employed. The chapter begins by introducing the family of graphene nanosheets and expands into a discussion of advanced 2D families, such as transition metal dichalcogenides (TMDs), MXenes, transition metal oxides (TMOs), and hexagonal boron nitride (h-BN). ...
Electrochemical CO2 reduction (CO2R) to chemicals and fuels has made tremendous progress since the introduction of gas diffusion electrodes (GDEs) to overcome mass-transfer limitations and enable industrial-scale current densities. The advancement in the field, however, has come with new challenges that are related to the stability and degradation of the GDE due to flooding issues, which currently hinder the scale-up. Here, we investigated the effect of six different binding materials (Nafion, polytetrafluoroethylene, Fumion, Pention, poly(vinyl alcohol), and polypyrrole) on the stability and performance of Ag-based GDEs for CO2R to CO in alkaline media. All binders show a decrease in the Faraday efficiency (FE) of CO and increase in hydrogen evolution reaction over time. The most hydrophilic GDE based on polypyrrole can uphold a higher FE of CO for longer times, which is contrary to a common belief that low wettability is required for long-term stability. By using a range of tools (SEM-EDX, SEM-FIB, X-ray diffraction, and contact angle measurements) for the postelectrolysis characterization of the GDEs, we show that the performance loss is related to flooding, bi(carbonate) precipitation, and catalyst agglomeration. These results contribute to a better understanding of the stability issues in GDE-based CO2 electrolyzers. ...
Review (2025) - Anthony E. Hughes, Christopher D. Easton, Prasaanth Ravi Anusuyadevi, Thomas J. Raeber, Nick C. Wilson, Arjan Mol
XPS analysis is routinely used in corrosion studies to analyse corrosion product and protective layers on a range of metals. In the case of transition metals and especially iron, the extraction of information about chemical species including identification and quantification requires complex fitting of the metal 2p spectrum. Unfortunately, there is extensive misunderstanding of what is required for fitting of these metal 2p photoelectron peaks. In the case of high spin Fe 2p compounds there is a complex structure based on multiplet and satellite peaks which is often ignored. In this review of the application of XPS in the study of corrosion and protection of ferrous metals; we quantify the extent of misinterpretation of XPS Fe 2p spectra within the literature. It is found that in over 70 % of papers there is an adamant misunderstanding of the requirements for fitting Fe 2p, which can be divided into three groups. First, in the most serious case, there seems to be a lack of understanding of spin orbit coupling which gives rise to the major Fe 2p3/2 and Fe 2p1/2 peaks with the latter being incorrectly assigned to a different chemical species. Second, satellite structures are often assigned to a different chemical species. Third, single peaks are used to fit chemical components whereas a complex multiplet structure should be employed. We establish the extent to which these errors are made by critical appraisal of over 220 papers published in selected years between 2015 and 2024. ...
Journal article (2025) - Mahsa Amiri, Majid Ahmadi, Alexander Vanetsev, Poulumi Dey, Peyman Taheri, Nabil Khossossi, Prasad Gonugunta, Khatereh Roohi, Bart Kooi, Mahinder Ramdin, Prasaanth Ravi Anusuyadevi, Tanel Tätte, Nadezda Kongi
Titanium dioxide (TiO2) has been widely used as a photocatalyst in CO2 reduction reaction (CO2RR) due to its low cost, high stability, and strong absorption in the close-to-visible ultra-violet (UV) range. However, TiO2 films suffer from poor selectivity in CO2 reduction due to their unfavorable electronic properties. In this work, we address this challenge by fabricating ultra-thin (14 nm) defective TiO2 films (TiO2-DTF) to enhance the selectivity of CO2RR towards formate. TiO2 sol was prepared using a facile and reproducible sol-gel method and directly deposited onto the surface of the electrode, forming a uniform, ultra-thin TiO2 layers with a high number of defects. The activity of the TiO2-DTF catalyst was studied in both photochemical and photoelectrochemical CO2RR, indicating that the applied potential increases both the yield and selectivity of CO2RR to formate. The TiO2-DTF photocathode exhibited remarkable formate production during CO2 reduction, achieving exceptional Faradaic efficiencies of up to 45 %. To elucidate the mechanism of photoelectrochemical CO2RR on TiO2-DTF, an in-situ attenuated total reflection Fourier-transform infrared spectroscopy (in-situ ATR-FTIR) was used and experimental results were supported by density functional theory (DFT) calculations. This study demonstrates that ultra-thin highly defective TiO2 film, prepared using the cost-effective and environmentally friendly sol-gel method, can be used as photoelectrocatalyst for CO2 reduction. ...
Journal article (2025) - Peng Wu, Kamyar Shirvanimoghaddam, Ronald T. Leon, Prasaanth Ravi Anusuyadevi, Peyman Taheri, Prasad Gonugunta, Amanda V. Ellis, Minoo Naebe
This research presents a novel investigation into the intricate relationship between temperature and the performance of polymeric triboelectric nanogenerators experimentally and theoretically. A comprehensive investigation has been conducted to delve into the underlying mechanisms governing the temperature dependence of a triboelectric nanogenerator. The study centers on a meticulously fabricated triboelectric nanogenerator using a polyimide (PI) nanofiber membrane and encompasses a broad temperature spectrum, analyzing behavior at both room temperature and elevated temperatures. The developed PI nanofiber membrane functions as a versatile platform for converting mechanical energy into electrical with potential to harvest energy even from ultra-low frequency movements like the human pulse or the act of scratching. Additionally, the material boasts a sophisticated triboelectric response strategy. This means it exhibits its peak performance within a specific temperature range, optimizing energy conversion efficiency under these conditions. Open circuit voltage (VOC) reaches 11.76 V at 160 °C, an 84.4 % improvement compared to room temperature. A Kelvin probe force microscopy (KPFM) and fast Fourier transform (FFT) analyses have been performed for the first time to decouple the energy conversion mechanism, confirming its primary dependence on triboelectricity. A comprehensive theoretical study explores the working mechanisms of contact electrification (CE) and the triboelectric effect (TE) during temperature elevation in these nanogenerators (TENGs). This work highlights the potential of PI nanofibers as high-performance, flexible nanogenerators, particularly for applications requiring operation in smart, high-temperature environments. The emphasis on decoupling the mechanism through novel techniques and a theoretical framework on the temperature dependence strengthens the originality and contribution of the study. ...
This study investigates the influence of reactive sputtering gas composition, specifically the oxygen-to-argon (O2/Ar) and hydrogen-to-argon (H2/Ar) ratios, on the optoelectrical and structural properties of fluorine-doped tin oxide (FTO) and undoped tin dioxide (SnO2) thin films deposited at room temperature (RT). Through systematic variation of O2 and H2 content in the sputtering atmosphere, gas-phase composition is correlated with key performance metrics, including optical transmittance, sheet resistance, carrier density, and mobility, both before and after postdeposition annealing (PDA) at 400 °C in a nitrogen atmosphere. An optimal O2/Ar ratio of 0.3–0.4% achieves the best optoelectrical trade-off in FTO, yielding a minimum sheet resistance (468 Ω/sq) and high mobility (13.7 cm2/(V s)). In SnO2 films, increasing oxygen improves optical transparency but reduces conductivity, while hydrogen incorporation at fixed 1% O2/Ar enhances transparency and lowers sheet resistance in the as deposited state. These effects are attributed to defect passivation rather than changes in oxidation state, as supported by X-ray photoelectron spectroscopy results. Ambipolar conduction observed in the as deposited films transitions to stable n-type behavior after PDA, highlighting the role of thermal treatment. Although RT sputtered SnO2-based films do not yet match the performance of high-temperature grown benchmarks, these findings demonstrate that careful tuning of the sputtering gas composition enables scalable, thermally compatible, and cost-effective fabrication of transparent conducting electrodes and transport layers in photovoltaic applications. ...
2D materials, characterized by their extensive surface area and customizable chemical and electronic properties, offer compelling advantages as advanced materials. These unique attributes pave the way for the development of next-generation electronics and optoelectronics, photo- and electro-catalysis, energy storage and conversion devices, and sensors. The most prominent and commonly available 2D transition metal dichalcogenide, molybdenum disulfide (MoS2), has already shown its potential for advanced applications. However, its relatively unfavorable electronic structure and limited intrinsic conductivity lower its suitability for applications that require high conductivity, such as electrocatalysts. One way to enhance its conductivity is by electrochemically intercalating alkali metal ions, e.g., Na+ and K+, into its layered structure, potentially adjusting its electronic structure. Here, we present a comprehensive investigation into the atomic-scale intercalation mechanism using molecular dynamics simulations, complemented by experimental analysis of structural and electronic properties at the macro scale through various characterization techniques. It is demonstrated that the hydration shell of ions serves as an energy barrier to intercalation as it undergoes a structural change during the intercalation. When alkali metal ions are intercalated into MoS2, they introduce more defects and enhance conductivity. Notably, these effects are more pronounced for potassium than for sodium. ...
Journal article (2025) - Reshma S. Babu, Eszter Madai, Arjan Mol, N. Satyanarayana, Prasaanth Ravi Anusuyadevi, Durga S. Nair, Prasad Gonugunta, Seyedamirhossein Mohseni Armaki, Ruud Hendrikx, Thamayanthi Panneerselvam, Ramaswamy Murugan, V. V. Ravi Kanth Kumar, Peyman Taheri
In the search for effective high-tech materials for energy conversion and storage devices, spinel-structured nickel ferrite (NiFe2O4) has been identified as a promising anode material for lithium-ion batteries (LIBs). However, the influence of different morphologies and surface properties of NiFe2O4 nanoparticles on battery performance is hardly addressed. To understand the effect of different morphologies and surface properties on the lithium-ion storage performance, NiFe2O4 nanoparticles were synthesized through four different synthesis conditions: NFO-S, NFO-U, NFO-G, and NFO-C. The formation of polycrystalline inverse spinel NiFe2O4 was confirmed through XRD, FTIR, and Raman spectroscopy. The morphologies of the obtained samples were studied using FESEM, and it was found that the four different synthesis conditions employed here enabled us to obtain NiFe2O4 with four different morphologies. The surface chemistry, surface area and porosity of the NiFe2O4 samples were respectively characterized using XPS and BET. The electrochemical performance of the four NiFe2O4 samples as anode material was studied by fabricating lithium-ion half-cells. NiFe2O4 sample obtained from surfactant-free synthesis condition (NFO-S) displayed a high initial discharge and charge capacity of 2258 mAh/g and 1815 mAh/g, respectively at the current density of 100 mA/g. Even after 100 cycles, NFO-S showed a better discharge capacity of 116 mAh/g at the current density of 100 mA/g, compared to the other samples studied here. The observed higher capacity of the NFO-S sample is attributed to the higher surface area (40.8 m2/g) and pore volume (0.190 cm3/g). The NiFe2O4 sample prepared with cationic CTAB surfactant (NFO-C) showed better cyclic stability with a stable coulombic efficiency of 98.5% at the 100th cycle, mainly attributed to its nanocube morphology with lower surface area (16.1 m2/g) and pore volume (0.087 cm3/g). ...
Journal article (2025) - Amani Khaskhoussi, Ehsan Rahimi, Luigi Calabrese, Arjan Cornet, Prasaanth Ravi Anusuyadevi, Prasad Gonugunta, Arjan Mol, Edoardo Proverbio
We present a mechanically robust, cost-effective, and scalable ultra-superhydrophobic ceramic-polymer composite coating featuring a hierarchical micro/nano-structured surface. This advanced coating, fabricated via a single-step process, integrates alumina (Al2O3) and zirconia (ZrO2) to harness their individual and synergistic effects, achieving an extreme water contact angle of 180° and a sliding angle of 1°. The coating demonstrates strong adhesion and compatibility with a wide range of substrates, including aluminum and concrete. The Al2O3–ZrO2-based composite exhibits outstanding physicochemical properties, including ultra-superhydrophobicity, anti-icing, anti-corrosion, and anti-vapor condensation capabilities. It also maintains excellent non-wetting behavior across a variety of liquids. Comprehensive surface analyses, encompassing microstructural, morphological, and chemical characterization, underscore the critical role of hierarchical structuring and tailored surface chemistry in enhancing functionality. Mechanical durability assessments reveal that the coating retains its superhydrophobic performance even after extensive scratching test. Moreover, it exhibits self-cleaning, anti-adhesion, and anti-fouling characteristics, attributed to its engineered surface texture and the synergistic contributions of Al2O3–ZrO2 heterojunctions and oxide-silane bonding (Si–O–Si and Si–OH). This multifunctional ceramic-polymer coating addresses key challenges in large-scale deployment by offering a streamlined, scalable fabrication method and versatile performance, positioning it as a promising solution for diverse industrial applications. ...
Book chapter (2024) - P. Ravi Anusuyadevi, Sindhu Pranavi, Jaya Prasanna Kumar Darsi, Yash Misra, Spandana Samyuktalakshmi Mentha, P. Gonugunta, P. Taheri, J.M.C. Mol
Hydrogen gained momentum as a viable alternative to crude-derived fuels. Scalable production of green hydrogen harnessing solar energy emerged as one of the promising sustainable options that can be facilitated by photocatalyst-assisted water splitting. One-step and two-step photoexcitation systems for overall water splitting (OWS) processes gained much importance because of the ease with which they can be scaled up. This chapter gives a profound insight into the fundamental aspects of these systems, along with a broader picture regarding their possible pathway for commercial implementation. Thermodynamic and kinetic requisites of these novel systems have been described in detail and a critical appraisal of the selectivity of co-catalysts in the photocatalytic OWS process is presented. Subsequently, this chapter provides a comprehensive focus on various novel scalability studies like thin film systems, baggie reactors and the solar hydrogen farm project. The ultimate motive of this chapter is to summarize the current state-of-the-art strategies for producing green hydrogen through heterogeneous photocatalysis and the various limitations it possesses that preclude the system from reaching the market so far. By this it will motivate people to develop innovative pathways that would rectify the problems associated with it. ...
Journal article (2024) - A.J. Cornet, A.M. Homborg, P. Ravi Anusuyadevi, L. 't Hoen-Velterop, J.M.C. Mol
Despite extensive research, eliminating hexavalent chromium-based inhibitors from aerospace coatings remains challenging due to a lack of understanding of coating degradation during aircraft service. This study addresses the issue by investigating the protective mechanisms and aging processes of chromate-containing coatings on aircraft components after service for over 35 years. Four aircraft parts underwent visual inspection, disassembly, and analysis using scanning electron microscopy (SEM) and X-ray Photoelectron Spectroscopy (XPS). While most coating areas remained intact after extended use, three distinct degradation modes were identified: tip erosion, corrosion around rivets, and corrosion around fasteners at the leading edge. These findings reveal the complexity of corrosion protection, emphasizing that hexavalent chromium-containing coatings may not offer comprehensive protection at local design heterogeneities. The study also highlights the need to revisit traditional laboratory analysis protocols based on accelerated corrosion testing of oversimplified sample configurations, given the revealed end-of-service failure mechanisms. ...
Journal article (2024) - Anna J. Svagan, Francisco Vilaplana, Torbjörn Pettersson, Prasaanth Ravi Anusuyadevi, Gunnar Henriksson, Mikael Hedenqvist
The inherent colloidal dispersity (due to length, aspect ratio, surface charge heterogeneity) of CNCs, when produced using the typical traditional sulfuric acid hydrolysis route, presents a great challenge when interpreting colloidal properties and linking the CNC film nanostructure to the helicoidal self-assembly mechanism during drying. Indeed, further improvement of this CNC preparation route is required to yield films with better control over the CNC pitch and optical properties. Here we present a modified CNC-preparation protocol, by fractionating and harvesting CNCs with different average surface charges, rod lengths, aspect ratios, already during the centrifugation steps after hydrolysis. This enables faster CNC fractionation, because it is performed in a high ionic strength aqueous medium. By comparing dry films from the three CNC fractions, discrepancies in the CNC self-assembly and structural colors were clearly observed. Conclusively, we demonstrate a fast protocol to harvest different populations of CNCs, that enable tailored refinement of structural colors in CNC films. ...