JY

J. Yan

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Hybrid organic-inorganic perovskites (PVKs) offer exceptional optoelectronic performance, yet reproducible and scalable co-evaporation remains challenging. This study examines the interplay of factors affecting compositional control during three-source PVK deposition. We identify chamber pressure, precursor cross-contamination, and flux instability – especially from organic salts such as formamidinium iodide (FAI) – as major sources of variability. A critical influence is the occurrence of cross-reading, where omnidirectional evaporation of FAI contributes to the reading on the quartz crystal microbalance (QCM) sensors monitoring the inorganic precursors like caesium bromide (CsBr) and lead iodide (PbI2) even though shielding is present. This effect, strongly dependent on FAI load, deposition rate, and QCM sensor position, erroneously inflates measured fluxes, leading to inaccurate rate control and unintentional compositional drift. Maintaining A-, B- and X-site stoichiometry therefore requires dynamic adjustment of precursor rates, particularly at higher deposition speeds where mean free path limitations come into play. We demonstrate the successful deposition of perovskite layers at a deposition speed of 27.8 nm min−1 as the practical ceiling for the investigated CsxFA1-xPb(I1-xBrx)3 composition within our experimental framework. These findings highlight the delicate balance between deposition speed, precursor stability, and film quality, underscoring the need for improved delivery systems - such as continuous precursor feedthrough, multiple organic sources, alternative vapor transport or flash evaporation methods – to achieve reproducible, fast and large-scale fabrication of high-performance PVK films. ...
Doctoral thesis (2025) - J. Yan, O. Isabella, T.J. Savenije, L. Mazzarella
For centuries, society has relied on fossil fuels for development, leading to the problem of global warming and significant environmental changes. To address these environmental issues, cleaner and more cost-effective energy productions are required. Solar energy, harnessed through well-developed photovoltaic (PV) technology, offers a promising solution. In the PV research field, perovskite (PVK)-based devices offer a feasible processing and have exhibited a fast increase in efficiency. Despite advancements in both the efficiency and stability of perovskite solar cells, there still is a long way to go towards industrialization due to the formation of pinholes during large area film deposition, nonuniformity, and poor reproducibility. Thermal evaporation technology has shown potential for the commercialization of perovskite solar cells, owing to its compatibility with large areas and textured substrates. In this thesis, we focused on the sequential thermal evaporation of perovskite. Through this approach, post-annealing and precursor mixing processes were investigated. Additionally, crystal orientation was tuned by applying different intermediate annealing temperatures. The optimized process was then applied to upscale both absorber films and cells from 0.09 cm2 to 1 cm2... ...
Polycrystalline silicon (poly-Si) carrier-selective passivating contacts (CSPCs), featuring high photoconversion efficiency (PCE) and cost-effectiveness, have emerged as a promising approach for high-efficiency crystalline silicon (c-Si) solar cells. To minimize parasitic absorption losses induced by doped poly-Si window layers, wide bandgap oxygen-alloyed poly-Si (poly-SiOx) layers are developed. However, challenges persist in achieving excellent surface passivation for boron-doped poly-SiOx contact stacks, likely caused by boron diffusion during annealing and the reduced doping concentration resulting from lower crystallinity as oxygen content increases. In this study, we investigate the impact on the passivating contact structure and solar cell performance of a 10-nm thick intrinsic hydrogenated amorphous silicon buffer layer with varying oxygen content (a-Si (Ox):H) deposited by plasma-enhanced chemical vapor deposition (PECVD), and placed between the tunneling silicon oxide (SiOx) and the poly-SiOx (p+). After the hydrogenation step, we obtain both high passivation quality with implied open circuit voltage (iVoc) of 728.3 mV and low contact resistivity (ρc) of 59.18 mΩ cm2 on polished surface for oxygen-free a-Si:H buffer layer. These improvements can be attributed to the appropriate thickness of the tunnel oxide and confirmed by transmission electron microscopy (TEM) images, to higher crystallinity of the buffer layer, which facilitates more efficient doping in the buffer layer. This is evidenced by energy dispersive X-ray spectroscopy (EDX), and X-ray photoelectron spectroscopy (XPS) results. At the device level, a front-side textured, rear-side flat, rear junction poly-SiOx/poly-SiOx solar cell on n-type c-Si wafer, an efficiency improvement can be observed from 3.55 % without a PECVD buffer layer to 18.9 % with an oxygen-free a-Si:H PECVD buffer layer. The impact of the buffer layer crystallinity on cell performance is further demonstrated by deploying a 10-nm thick LPCVD buffer layer, which facilitates an efficiency of 21.15 % for the same device structure. ...
The integration of self-assembled monolayers (SAMs) in perovskite (PVK) solar cells often presents processing challenges that can hinder their industrial uptake. To address these limitations and enhance the manufacturability of the SAMs/PVK interface, a co-deposition strategy was recently developed, wherein both SAMs and PVK films are formed simultaneously in a single step. As the fundamental principles governing the SAM/PVK co-deposition process remain insufficiently explored, here we selected four commercially available SAMs molecules─MeO-4PACz, Me-4PACz, Me-2PACz, and 2PACz─and we mixed them based on their molecular size, polarity, and hydrophobicity, forming pairs. The co-deposition process of mixed-SAMs with MAPbI3precursor solutions was studied, and corresponding solar cell devices were fabricated. Among the three combinations tested, the MeO-4PACz + Me-4PACz one yields the most promising results, and a power conversion efficiency of approximately 19% was achieved without any additional passivation strategies. Our findings reveal that the co-deposition process of mixed-SAMs is primarily influenced by the interplay between molecular size and polarity. The binding strength of co-deposited mixed SAMs to the In2O3:Sn (ITO) substrate is largely dictated by their solvation behavior in the PVK precursor-DMF:DMSO solvent system. This conclusion is supported by quantum chemistry calculations and further corroborated by surface, structural, and compositional analysis. ...
Sequential thermal evaporation is an emerging technique for obtaining perovskite (PVK) photoactive materials for solar cell applications. Advantages include solvent-free processing, accurate stoichiometry control, and scalable processing. Nevertheless, the power conversion efficiency (PCE) of PVK solar cells (PSCs) fabricated by evaporation still lags behind that of solution-processed PSCs. Here, based on multi-cycle sequential thermal evaporation, we systematically investigate the effects of the post-deposition annealing temperature on the PVK properties in terms of surface morphology, opto-electronic properties, and device performance. We find that the average grain size increases to almost 1 μm and charge carrier mobilities exceed 50 cm2 V−1 s−1 when the annealing temperature is increased to 170 °C. We introduce a trace of PbCl2 to the multi-cycle sequential deposition to improve the absorber crystallinity at a lower annealing temperature of 150 °C, as evidenced by the XRD and PL analyses. The resulting PSC in a p–i–n structure yields a PCE of 18.5% with a cell area of 0.09 cm2. With the same deposition parameters, the cell area is scaled up to 0.36 cm2, achieving champion PCEs of 17.06%. This indicates the great potential of this technology for the commercialization of PSCs in the future. ...
Transition metal oxide (TMO) thin films exhibit large bandgap and hold great potential for enhancing the performance of silicon heterojunction (SHJ) solar cells by increasing the short-circuit current density significantly. On the other hand, achieving precise control over the electrical properties of TMO layers is crucial for optimizing their function as efficient carrier-selective layer. This study demonstrates a general and feasible approach for manipulating the quality of several TMO films, aimed at enhancing their applicability in silicon heterojunction (SHJ) solar cells. The core of our method involves precise engineering of the interface between the TMO film and the underlying hydrogenated intrinsic amorphous silicon passivation layer by managing the reaction of the TMO on the surface. X-ray photoelectron spectroscopy spectra demonstrate that our methods can modify the oxygen content in TMO films, thereby adjusting their electronic properties. By applying this method, we have successfully fabricated WOx-based SHJ solar cells with 23.30 % conversion efficiency and V2Ox-based SHJ solar cells with 22.04 % conversion efficiency, while keeping n-type silicon-based electron-transport layer at the rear side. This research paves the way for extending such interface engineering methods to other TMO materials used as hole-transport layers in SHJ solar cells. ...
To increase the open-circuit voltage in solar cells based on triple cation, mixed halide perovskites, reducing recombination processes at the interfaces with transport layers (TLs) is key. Here, we investigated the charge carrier dynamics in bilayers and trilayers of Cs0.05MA0.10FA0.85Pb(I0.97Br0.03)3 (CsMAFA) combined with TLs using time-resolved microwave conductance (TRMC) measurements without and with bias illumination (BI). In the bilayers, we find balanced mobilities for electrons and holes in CsMAFA and nearly quantitative carrier extraction. The small, rapidly decaying TRMC signals for n-i-p- and p-i-n triple layers indicate both carriers are extracted. Applying BI leads to the charging of the TLs and the corresponding electric field prevents additional charge extraction, which demonstrates long-lived charge separation over the CsMAFA/TLs. Most importantly, for all bilayer combinations showing long-lived charge separation, an increase of the quasi-Fermi level splitting with respect to that of the CsMAFA layer is found. ...
Passivating contacts are crucial for realizing high-performance crystalline silicon solar cells. Herein, contact formation by plasma-enhanced chemical vapor deposition (PECVD) followed by an annealing step is focused on. Poly-SiOx passivating contacts by combining plasma-assisted N2O-based oxidation of silicon (PANO-SiOx) with a thin film of phosphorus (n+) or boron (p+)-doped hydrogenated amorphous silicon oxide (a-SiOx:H) are manufactured. Postannealing is conducted for transitioning a-SiOx:H into poly-SiOx. The aim is to achieve a contact with low absorption and high-quality passivation. It is demonstrated that by tuning the plasma oxidation process time and power, the PANO-SiOx thickness and its passivation quality can be controlled. A higher SiO2 content is observed in PANO-SiOx than in the nitric acid oxidation of silicon (NAOS-SiOx) counterpart. PANO-SiOx acts as a stronger diffusion barrier for both boron and phosphorus atoms compared to NAOS-SiOx, affecting the dopant distribution during annealing. Implied open-circuit voltages up to 751 and 710 mV for n+ and p+ flat symmetric samples, respectively, are demonstrated. With respect to standard thermally grown SiO2 tunneling oxide combined with (in/ex)situ-doped low-pressure chemical vapor deposition poly-Si, this study presents a simple alternative for manufacturing passivating contact fully based on PECVD processes. ...
Multiple-source thermal evaporation is emerging as an excellent technique to obtain perovskite (PVK) materials for solar cell applications due to its solvent-free processing, accurate control of stoichiometric ratio, and potential for scalability. Nevertheless, the currently reported layer-by-layer deposition approach is afflicted by long processing times caused by the multiple repetitions of thin films, which hinder industrial uptake. On the other hand, the coevaporation entails higher complexity due to the challenges of controlling the sublimation of multiple sources simultaneously. In this work, we propose a simplified approach consisting of a single-cycle deposition (SCD) of three thick precursor layers to obtain high-quality Cs0.15FA0.85PbI2.85Br0.15 (CsFAPbIBr) films. After annealing, the optimized PVK film exhibits comparable properties to the one deposited by multicycle deposition in terms of crystal structure, in-depth uniformity, and optoelectrical properties. Also, the formation and evolution of SCD PVK during annealing are investigated. We found that, in the competitive processes of precursor diffusion and reaction, the presence of cesium bromide can assist precursor mixing driven by the annealing treatment, demonstrating a reaction-limited process in the PVK conversion. With this simplified SCD approach, a PVK film is obtained with expected optical and opto-electronic properties, providing an appealing way for future thermally evaporated PVK device preparation. ...
The preferential orientation of the perovskite (PVK) is typically accomplished by manipulation of the mixed cation/halide composition of the solution used for wet processing. However, for PVKs grown by thermal evaporation, this has been rarely addressed. It is unclear how variation in crystal orientation affects the optoelectronic properties of thermally evaporated films, including the charge carrier mobility, lifetime, and trap densities. In this study, we use different intermediate annealing temperatures Tinter between two sequential evaporation cycles to control the Cs0.15FA0.85PbI2.85Br0.15 orientation of the final PVK layer. XRD and 2D-XRD measurements reveal that when using no intermediate annealing primarily the (110) orientation is obtained, while when using Tinter = 100 °C a nearly isotropic orientation is found. Most interestingly for Tinter > 130 °C a highly oriented PVK (100) is formed. We found that although bulk electronic properties like photoconductivity are independent of the preferential orientation, surface related properties differ substantially. The highly oriented PVK (100) exhibits improved photoluminescence in terms of yield and lifetime. In addition, high spatial resolution mappings of the contact potential difference (CPD) as measured by KPFM for the highly oriented PVK show a more homogeneous surface potential distribution than those of the nonoriented PVK. These observations suggest that a highly oriented growth of thermally evaporated PVK is preferred to improve the charge extraction at the device level. ...
Since the first application of a metal halide perovskite (PVK) absorber in a solar cell, these materials have drawn a great deal of attention in the photovoltaic (PV) community, showing exceptional rapid progress in power conversion efficiency. The potential advantages of low-cost, high efficiency, easy processability, and wide range of applications make PVK solar cells (PSCs) a desirable candidate for future uptake in the PV market over traditional semiconductors such as silicon. Furthermore, PVK thin-film technology holds a concrete potential to closely approach the theoretical efficiency limit for single-junction solar cells via unique control of the optoelectronic properties. However, for a disruptive breakthrough of PVK technology from fundamental research to industry, systematic research efforts are required to unravel the poor long-term stability and to reach a reliable large area fabrication process. In this review, we examine in detail recent progress on large-scale PSCs and we discuss challenges for commercialization touching upon the following aspects: material properties, fabrication technology, and industrialization challenges. Besides, the long-term stability and efficiency of large-area PSCs as well as PVK-based two-terminal tandem devices are discussed. In addition, strategies for PSC upscaling are further studied for scalable deposition technologies. Finally, we review the most recent literature on costs and environmental assessment. ...
Thin films of transition metal oxides such as molybdenum oxide (MoOx) are attractive for application in silicon heterojunction solar cells for their potential to yield large short-circuit current density. However, full control of electrical properties of thin MoOx layers must be mastered to obtain an efficient hole collector. Here, we show that the key to control the MoOx layer quality is the interface between the MoOx and the hydrogenated intrinsic amorphous silicon passivation layer underneath. By means of ab initio modelling, we demonstrate a dipole at such interface and study its minimization in terms of work function variation to enable high performance hole transport. We apply this knowledge to experimentally tailor the oxygen content in MoOx by plasma treatments (PTs). PTs act as a barrier to oxygen diffusion/reaction and result in optimal electrical properties of the MoOx hole collector. With this approach, we can thin down the MoOx thickness to 1.7 nm and demonstrate short-circuit current density well above 40 mA/cm2 and a champion device exhibiting 23.83% conversion efficiency. ...
Journal article (2021) - Min Zhao, Jin Yan, Gang Yu, Weichuang Yang, Jiarui Wu, Yongqiang Zhang, Jiang Sheng, Jingsong Sun, Chunhui Shou, More authors...
A high-quality perovskite film is critical to realize high-efficiency and hysteresis-less perovskite solar cells (PSCs). However, a solution-processed perovskite layer presents many ionic vacancies on grain boundaries, which serve as nonradiative recombination centers that cause a loss of photocurrent. Herein, a trace amount of Lewis base tert-butyl acrylate (TBA) with both effective C=O and C=C functional groups is introduced to synergistically control the crystallization process and saturate surface dangling bonds. The C=O groups of TBA strongly bond to the uncoordinated Pb2+ to be a more stable TBA-PbI2 Lewis adduct, slowing down the perovskite crystallization to form a high-crystalline quality film and suppressing the formation of nonradiative recombination defects at perovskite boundaries. In addition, the π-σ and π-πconjugated bonds of C=C and -C=O in TBA show a strong delocalized electron-rich structure, promoting the photogenerated charge carrier diffusion in the perovskite layer. As a consequence, the open-circuit voltage of a TBA-PSC is significantly increased from 1.07 to 1.12 V and the fill factor is improved from 78.20 to 81.56%. Thus, the TBA-PSC achieves a high power conversion efficiency of 22.82% with negligible hysteresis. Therefore, the TBA additive is a feasible and efficient method to improve the perovskite crystalline quality for high-performance PSCs. ...