Group contribution methods (GCMs) provide a practical and computationally efficient approach for predicting thermodynamic properties of hydrocarbons, especially when experimental data are scarce. This review evaluates the evolution of GCMs from classical first-order schemes (e.g. Lydersen method, Joback method) to more advanced second-order frameworks (e.g. CG94, Sharma method), hybrid extensions, and emerging machine learning integrations. While first-order models are simple and widely used, these models struggle with branched and long-chain molecules. Second-order approaches significantly improve structural sensitivity and predictive accuracy, achieving deviations below 2–3% for critical properties and within 1 kcal/mol for formation enthalpies of branched alkanes. Nevertheless, challenges remain in extrapolating to highly complex molecules, underrepresented functional groups, and extreme conditions. Promising directions include reinforcement of second-order GCMs with molecular theory, systematic expansion of experimental and quantum-based datasets, and hybrid GCM–machine learning models that retain interpretability while improving generalisability. We recommend prioritising models that balance accuracy, robustness, simplicity, and transferability to accelerate sustainable process and product designs, particularly in applications such as fuel upgrading including hydroisomerisation, separation processes, and green chemical development.

Accurate prediction of thermodynamic properties of hydrocarbons is essential for chemical process modelling. Conventional group contribution methods often are used to predict these properties. However, these methods often require extensive parameter sets to handle structural complexities. A refined group contribution method for predicting thermodynamic properties of hydrocarbon isomers with reduced complexity and improved accuracy is presented and discussed. By combining the structural framework of Constantinou and Gani (CG94) with a sensitivity-based selection of second-order groups, a reduced yet highly effective set of twelve second-order groups is identified. This reduced set retains the predictive power comparable to more complex models while significantly reducing the number of parameters. Linear regression is applied to model enthalpies and Gibbs free energies of formation for a wide temperature range. To test broader applicability, the model is further extended to properties that require nonlinear regression, including critical temperatures, critical pressures, acentric factors, and liquid densities. For all cases, the proposed model achieves high predictive accuracy, demonstrating its robustness and generalizability. This methodology balances interpretability, efficiency, and performance, making it suitable for both research and industrial thermodynamic modelling.