Rectangular jets exhibit axis-switching behavior which results in enhanced flow entrainment compared to round jets. This feature allows for their potential industrial use as passive flow controllers in mixing applications. However, rectangular jets have received limited attention compared to round jets. To operate rectangular jets optimally, a better understanding on the underlying phenomena influencing the axis-switching of the jet is required. In this paper, Direct Numerical Simulations of rectangular jets are performed at different injection velocities using the Local Front Reconstruction Method (LFRM) to track the liquid–gas interface. The simulations are validated using experiments in a similar range of Weber and Reynolds numbers. The obtained results showed that LFRM can accurately capture the jet oscillations, break-up lengths and droplet sizes observed experimentally. Additionally, a fully developed velocity profile at the nozzle outlet enhances the jet stability resulting in larger break-up length values compared to a uniform velocity profile.

A parallel and scalable stochastic Direct Simulation Monte Carlo (DSMC) method applied to large-scale dense bubbly flows is reported in this paper. The DSMC method is applied to speed up the bubble-bubble collision handling relative to the Discrete Bubble Model proposed by Darmana et al. (2006) [1]. The DSMC algorithm has been modified and extended to account for bubble-bubble interactions arising due to uncorrelated and correlated bubble velocities. The algorithm is fully coupled with an in-house CFD code and parallelized using the MPI framework. The model is verified and validated on multiple cores with different test cases, ranging from impinging particle streams to laboratory-scale bubble columns. The parallel performance is shown using two different large scale systems: with an uniform and a non-uniform distribution of bubbles. The hydrodynamics of a pilot-scale bubble column is analyzed and the effect of the column scale is reported via the comparison of bubble columns at three different scales.