This study aimed to quantify the effect of membrane surface porosity on particulate fouling predicted by the MFI-UF method at constant flux. Firstly, the surface porosity of polyethersulfone UF membranes (5–100 kDa) was determined using ultra-high resolution SEM. Thereafter, the MFI-UF was measured using suspensions of polystyrene particles (75 nm), which were pre-washed to remove surfactant and particle fractions smaller than the pores of MFI-UF membranes, thus ensuring complete retention of particles during MFI-UF measurements. Consequently, the MFI-UF values of washed polystyrene particle suspensions were independent of the pore size and depended only on the surface porosity of MFI-UF membrane. The results showed that the membrane surface porosity decreased with MWCO from 10.5% (100 kDa) to 0.6% (5 kDa), and consequently the MFI-UF increased from 3700 to 8700 s/L2, respectively. This increase in MFI-UF was attributed to the non-uniform distribution of membrane pores, which is exacerbated as surface porosity decreases. Consequently, preliminary correction factors of 0.4–1.0 were proposed for MFI-UF measured with UF membranes in the range 5–100 kDa. Finally, the surface porosity correction was applied to predict particulate fouling in a full-scale RO plant. However, additional research is required to establish correction factors for different types of feed water.@en

This study aimed to calibrate and validate the MFI-UF method in order to ensure the accuracy of particulate fouling measurements in RO. Firstly, the MFI-UF calibration was examined using two solutions of standard particles (dextran and polystyrene). Two main criteria were investigated: (i) MFI-UF linearity with particle concentrations at both low and high ranges of fouling potential and (ii) the reproducibility of MFI-UF linearity. Dextran solutions showed a strong MFI-UF linearity over the entire range of measured MFI-UF. However, the linearity was not reproducible, and different batches of dextran prepared under the same conditions produced very variable results. For polystyrene solutions, the MFI-UF linearity was verified at the higher range of MFI-UF (>10,000 s/L2), while the MFI-UF at the lower range (<5000 s/L2) appeared to be underestimated. Secondly, MFI-UF linearity was investigated using natural (surface) water under a wide range of testing conditions (at 20–200 L/m2·h using 5–100 kDa membranes). Strong MFI-UF linearity was obtained over the entire range of measured MFI-UF (up to 70,000 s/L2). Thus, the MFI-UF method was validated to measure different levels of particulate fouling in RO. However, future research focusing on MFI-UF calibration is still required through the selection, preparation, and testing of heterogeneous mixtures of standard particles.@en