Embedded load-bearing laminated glass connections have gained popularity in recent years due to their mechanical performance and aesthetic appeal. However, there is a paucity of data on their structural behaviour across a range of temperatures that may arise in building applications and there is also no simplified mechanics-based model for predicting their load–displacement response. This study addresses these gaps directly through experimental pull-out tests on steel inserts encapsulated in resin-laminated glass performed at various temperatures. The experimental results confirm that the response of the resin interlayer is time / temperature-dependent which therefore significantly affects the connection behaviour. In particular, both the stiffness and strength of the connection decrease with increasing temperature. Similarly, temperature also governs the failure mechanism of the connection. Specifically, temperatures at or below ambient indoor temperature (-10 °C and + 22 ± 2 °C) result in glass fracture whereas at + 50 °C the connection fails due to insert delamination. The numerical (FE) simulations of these tests show that a complex stress/strain state is set up in the vicinity of the embedded insert which correlates well with the experimentally observed failure mechanisms at different working temperatures. Finally, the insights gained along with the data generated from the experimental and numerical work were used to develop a simple analytical tool that predicts the pull-out load–displacement response of the embedded connection at different temperatures and load durations.

Connections between load-bearing glass components play a major role in terms of the structural integrity and aesthetics of glass applications. Recently, a new type of adhesive connection, known as embedded laminated glass connections, has been developed where a metallic insert is embedded within a laminated glass unit by means of transparent polymeric foil interlayers and assembled through an autoclave lamination process. In this study, a novel variant of this connection, consisting of a thin steel insert encapsulated by a transparent cold-poured resin, is proposed and examined. In particular, the axial tensile mechanical response of this connection is assessed via numerical (FE) analyses and destructive pull-out tests performed on physical prototypes at different displacement rates in order to assess the effect of the strain rate-dependent behaviour of the resin interlayer. It was found that the pull-out stiffness, the maximum load-bearing capacity and the failure mode of the connection are significantly affected by the imposed displacement rate. The numerical (FE) analysis of the pull-out tests, performed in Abaqus, showed that the complex state of stress in the vicinity of the connection is the result of two load-transfer mechanisms and that the relative contribution of these mechanisms depends on the insert geometry and the relative stiffnesses of the constituent materials. Overall, it is concluded that the prototypes are promising in terms of manufacturability, aesthetics and structural performance and thus the novel variant connection considered in this study offers a promising alternative to existing load-bearing connections for laminated glass structures, but further investigations are required to ascertain its suitability for real-world applications.