Zhiyu Jiang
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14 records found
1
Numerical modeling of the floating offshore wind turbine (FOWT) dynamics plays a critical role at the design stage of a floating wind project. Still, there exist challenges for verification of efficient engineering models against experimental results. Recently, an experimental campaign was carried out for a 1:96 downscaled model of the OC4-DeepCWind semi-submersible platform with mooring lines made of fiber ropes and chains. Leveraging the results of this campaign, this paper focuses on the development and calibration of a numerical model for the semi-submersible platform with a focus on the dynamic responses under bichromatic waves. In the numerical model, the hydrodynamic loads are modeled based on the potential flow theory with Morison drag. The lumped mass method is applied to model the mooring system. Both free decay tests and bichromatic wave conditions are considered in the model calibration process, and key uncertain parameters (e.g., mooring line length) that affect the response have been identified and discussed. Using the proposed calibration procedure, we establish a reasonably good numerical model for prediction of the platform motion and mooring dynamics. The low-frequency responses of the platform under bichromatic waves are well-captured. These outcomes contribute to the development of efficient numerical FOWT models under experimental uncertainty.
A review of impact loads on composite wind turbine blades
Impact threats and classification
A fiber-reinforced composite wind turbine blade (WTB) is exposed to numerous impact threats during its service life causing damages that can be detrimental to its structural integrity. Currently, impact loads are not considered during blade design, so high safety factors are introduced, which result in a conservative design. However, as wind turbine blades become stiffer and lighter and health monitoring systems become more sophisticated, the design process is shifting toward damage-tolerant approaches. The design philosophy accepts damages to the structure, but it also requires that the damaged blade still meet structural and functional requirements. This design procedure requires a comprehensive understanding of different impact threats and their characteristics, which is currently unavailable in the public domain. This paper is a first attempt to review the impact loads on composite wind turbine blades. The aim of the current paper is to (a) identify different sources of impact threats on wind turbine blades during different stages of their service life, (b) describe their qualitative (causes and vulnerable regions) as well as quantitative characteristics (size, mass, and velocity of impactor), and to (c) provide modeling guidelines by comparing these impact threats using five different criteria - (i) relative deformability of projectile and wind turbine blade, (ii) impact velocity, (iii) kinetic energy of impact, (iv) repeatability of impacts and (v) nature of the impact. The review paper will be of special interest to researchers working on wind turbine blades and will serve as a baseline report for designing damage-tolerant blades. Recommendations are also provided for future research.
The presence of rain-induced leading edge erosion of wind turbine blades (WTBs) necessitates the development of erosion models. One of the essential parameters for erosion modeling is the relative impact velocity between rain droplets and the rotating blade. Based on this parameter, the erosion damage rate of a WTB is calculated to estimate the expected leading edge lifetime. The environmental conditions that govern this parameter have site-specific variations, and thus, rain and wind loading on a turbine differ for onshore and offshore locations. In addition, there are wave loads present in the offshore environment. The present paper tries to provide guidelines for erosion modeling and investigates whether there are differences in erosion of blades due to (1) varying rainfall conditions modeled using different droplet size distributions for onshore and offshore locations in combination with (2) winds of varying turbulence intensities and (3) wave-induced loads. Aero-hydro-servo-elastic simulations are carried out for an onshore wind turbine (WT) and a monopile-supported offshore WT. Furthermore, erosion variables such as the relative impact velocities and the associated erosion damage rate of a blade are analyzed for various blade azimuth angles. The study shows that the rainfall intensity and turbulence intensity minorly influence the impact velocity and pressure but have a substantial effect on the overall erosion damage rate. Additionally, a significantly higher erosion damage rate is found for blades exposed to offshore rainfall conditions than for blades under onshore rainfall conditions. Furthermore, no substantial influence on erosion is found because of wave-induced loads.
Rain-induced leading-edge erosion of wind turbine blades is associated with high repair and maintenance costs. For efficient operation and maintenance, erosion models are required that provide estimates of blade coating lifetime at a real scale. In this study, a statistical rainfall model is established that describes probabilistic distributions of rain parameters that are critical for site-specific leading-edge erosion assessment. A new droplet size distribution (DSD) is determined based on two years’ onshore rainfall data of an inland site in the Netherlands and the obtained DSD is compared with those from the literature. Joint probability distribution functions of rain intensities and droplet sizes are also established for this site as well as for a coastal site in the Netherlands. Then, the application of the proposed model is presented for a 5 MW wind turbine, where the model is combined with wind statistics along with an analytical surface fatigue model that describes lab-scale coating degradation. The expected lifetime of the blade coating is found three to four times less for the wind turbine operating at the coastal site than for the inland site - primarily due to rainfall at higher wind speeds. Further, the robustness of the proposed model is found consistent with varying data periods used for the analyses.
A probabilistic long-term framework for site-specific erosion analysis of wind turbine blades
A case study of 31 Dutch sites
Rain-induced leading-edge erosion (LEE) of wind turbine blades (WTBs) is associated with high repair and maintenance costs. The effects of LEE can be triggered in less than 1 to 2 years for some wind turbine sites, whereas it may take several years for others. In addition, the growth of erosion may also differ for different blades and turbines operating at the same site. Hence, LEE is a site- and turbine-specific problem. In this paper, we propose a probabilistic long-term framework for assessing site-specific lifetime of a WTB coating system. Case studies are presented for 1.5 and 10 MW wind turbines, where geographic bubble charts for the leading-edge lifetime and number of repairs expected over the blade's service life are established for 31 sites in the Netherlands. The proposed framework efficiently captures the effects of spatial and orographic features of the sites and wind turbine specifications on LEE calculations. For instance, the erosion is highest at the coastal sites and for sites located at higher altitudes. In addition, erosion is faster for turbines associated with higher tip speeds, and the effects are critical for such sites where the exceedance probability for rated wind conditions are high. The study will aid in the development of efficient operation and maintenance strategies for wind farms.
The rain-induced fatigue damage in the wind turbine blade coating has attracted increasing attention owing to significant repair and maintenance costs. The present paper develops an improved computational framework for analyzing the wind turbine blade coating fatigue induced by rain erosion. The paper first presents an extended stochastic rain field simulation model that considers different raindrop shapes (spherical, flat, and spindle), raindrop sizes, impact angles, and impact speeds. The influence of these raindrop characteristics on the impact stress of the blade coating is investigated by a smoothed particle hydrodynamics approach. To address the expensive computational time, a stress interpolation method is proposed to calculate the impact stress of all raindrops in a random rain event. Furthermore, coating fatigue analysis is performed by including the fatigue crack initiation in the incubation period and the fatigue crack propagation in the mass-loss-rate increasing period due to raindrop impact. Finally, the proposed computational framework is verified by comparing the estimated fatigue life with those obtained in literature. The results from the study show that by incorporating the statistics of rainfall data, the proposed framework could be used to calculate the expected fatigue life of the blade coating due to rain erosion.
The application of floating wind turbines is limited by the high cost that increases with the water depth. Offshore installation and maintenance continue to consume a high percentage of the project budget. To improve the installation efficiency of the floating offshore wind turbine, a novel concept is proposed by the SFI MOVE project. Several wind turbine superstructure components are preassembled onshore and carried to the installation site by a catamaran construction vessel. Each assembly can then be installed using only one lift, and the concept is less sensitive to weather conditions. In this paper, a control algorithm of the proposed hydraulic active heave compensator system is developed using singular perturbation theory to cancel the relative motion between the spar top and gripped preassembly bottom. Closed-loop stability is proven, and the simulation results show that the installation efficiency is improved with an increase in the acceptable weather conditions.
Offshore wind turbine operations and maintenance
A state-of-the-art review
Operations and maintenance of offshore wind turbines (OWTs) play an important role in the development of offshore wind farms. Compared with operations, maintenance is a critical element in the levelized cost of energy, given the practical constraints imposed by offshore operations and the relatively high costs. The effects of maintenance on the life cycle of an offshore wind farm are highly complex and uncertain. The selection of maintenance strategies influences the overall efficiency, profit margin, safety, and sustainability of offshore wind farms. For an offshore wind project, after a maintenance strategy is selected, schedule planning will be considered, which is an optimization problem. Onsite maintenance will involve complex marine operations whose efficiency and safety depend on practical factors. Moreover, negative environmental impacts due to offshore maintenance deserve attention. To address these issues, this paper reviews the state-of-the-art research on OWT maintenance, covering strategy selection, schedule optimization, onsite operations, repair, assessment criteria, recycling, and environmental concerns. Many methods are summarized and compared. Limitations in the research and shortcomings in industrial development of OWT operations and maintenance are described. Finally, promising areas are identified with regard to future studies of maintenance strategies.
Leading edge erosion (LEE) repairs of wind turbine blades (WTBs) involve infield application of leading edge protection (LEP) solutions. The industry is currently aiming to use factory based LEP coatings that can applied to the WTBs before they are shipped out for installation. However, one of the main challenges related to these solutions is the choice of a minimum LEP application length to be applied in the spanwise direction of the WTBs. Generally, coating suppliers apply 10–20 m of LEP onto the blades starting from the tip of the blade using the “rule of thumb”, and no studies in the literature exist that stipulate how these LEP lengths can be calculated. In this study, we extend the scope of a recently developed long-term probabilistic framework to determine the minimum LEP application length required for WTBs to combat rain-induced erosion. A parametric study is performed where different wind turbines with varying power ratings of 2.1 MW to 15 MW at different Dutch sites ranging from inland to coastal are considered. The results of the study show that the LEP application length is sensitive to the choice of the site, as well as the turbine attributes. Further, LEP lengths for WTBs are found to be the highest for turbines installed at coastal sites and turbines with higher power ratings. A detailed investigation is further performed to check the sensitivity of the LEP application length with the wind turbine parameters. The results of the study are expected to provide guidelines to the industry for efficient repair strategies for WTBs.
Leading edge erosion of wind turbine blades
Effects of blade surface curvature on rain droplet impingement kinematics
The issue of leading edge erosion (LEE) of wind turbine blades (WTBs) is a complex problem that reduces the aerodynamic efficiency of blades, and affects the overall cost of energy. Several research efforts are being made at the moment to counter erosion of WTBs such as-testing of advanced coating materials together with development of high-fidelity computational models. However, the majority of these studies assume the coated surfaces as flat, while the surface curvature and the shape of the aerofoil at the blade's leading-edge exposed to such rain fields is neglected. The present study questions the assumption of a flat surface, in the context of LEE of WTBs, and provides guidelines for erosion modelling. The critical parameters associated with rain droplet impingement kinematics on leading edge are compared for blade impact with (a) flat surface assumptions together with (b) the effects of the blade's surface curvature. A parametric study is performed which includes WTBs of varying sizes and power ratings ranging from 750 KW to 10 MW, different positions along the blade length, and different rain droplet radii ranging from 0.1 mm to 5 mm for a land based wind turbine operating at rated wind speed. It is found in the study that droplet impingement kinematics are influenced by the surface curvature at the leading edge, the effect of which is significant for representing erosion at the blade tip for smaller blades, and for exposure to rainfall intensity with larger rain droplet size. A master curve describing the threshold level along the blade length is established for various WTBs and rainfall conditions, where flat surface approximation of the surface yields noticeable error and violates the impingement process. The results of the study are expected to aid the modeller in developing advanced numerical models for LEE for WTBs.
Single-blade installation is a conventional method for installing blades on monopile-type offshore wind turbines. A jack-up crane vessel is commonly used, and individual blades are lifted to the tower top height and mated with the hub. The relative motions between the hub and blade root during the mating phase, partly due to wind-induced blade motion and partly due to wave-induced monopile motion, can induce substantial impact forces at the blade root. This can cause severe damage at the blade root connections and have a high potential to jeopardise the installation task. Mitigation measures are therefore required to limit the relative motion between the hub and the root during the mating process. In this article, we investigate the effects of a passive tuned mass damper (TMD) on the (1) impact velocities manifested between the blade root and hub during the mating phase and (2) its effect on the response-based limiting sea states. Time-domain multi-body simulations of an installation system characterising the mating operation with and without a TMD for collinear and misaligned wind and wave conditions have been performed, and the effectiveness of TMD for controlling the impact velocity is quantified. Furthermore, finite element analyses are performed to determine the threshold velocity of impact for a scenario in which a blade root with a guide pin suffers a sideways impact with the hub. It is found that the tuned mass damper can reduce the relative impact velocities by more than 40% and can substantially expand the allowable sea states and operability for the mating operation. Moreover, the effectiveness of TMD at reducing the impact velocity increases with increasing significant wave height (Hs); however, it decreases with increasing wind-wave misalignment and with shifts in the wave spectral peak period (Tp) away from the tuned frequency. The findings of the study can be utilised for planning safe and cost-efficient installation of latest-generation wind turbine blades.
Effects of Wind-Wave Misalignment on a Wind Turbine Blade Mating Process
Impact Velocities, Blade Root Damages and Structural SafetyAssessment
Most wind turbine blades are assembled piece-by-piece onto the hub of a monopile-type offshore wind turbine using jack-up crane vessels. Despite the stable foundation of the lifting cranes, the mating process exhibits substantial relative responses amidst blade root and hub. These relative motions are combined effects of wave-induced monopile motions and wind-induced blade root motions, which can cause impact loads at the blade root’s guide pin in the course of alignment procedure. Environmental parameters including the wind-wave misalignments play an important role for the safety of the installation tasks and govern the impact scenarios. The present study investigates the effects of wind-wave misalignments on the blade root mating process on a monopile-type offshore wind turbine. The dynamic responses including the impact velocities between root and hub in selected wind-wave misalignment conditions are investigated using multibody simulations. Furthermore, based on a finite element study, different impact-induced failure modes at the blade root for sideways and head-on impact scenarios, developed due to wind-wave misalignment conditions, are investigated. Finally, based on extreme value analyses of critical responses, safe domain for the mating task under different wind-wave misalignments is compared. The results show that although misaligned wind-wave conditions develop substantial relative motions between root and hub, aligned wind-wave conditions induce largest impact velocities and develop critical failure modes at a relatively low threshold velocity of impact.
Leading edge erosion of wind turbine blades
Effects of environmental parameters on impact velocities and erosion damage rate
Leading edge erosion (LEE) of a wind turbine blade (WTB) is a complex phenomenon that contributes to high operation and maintenance costs. The impact between rain droplets and rotating blades exerts cyclic fatigue stresses on the leading edge - causing progressive material loss and reduced aerodynamic performance. One of the most important parameters for erosion modelling and damage prediction is the relative impact velocity between rain droplets and rotating blade and depends upon the environmental conditions. The environmental condition, in general, could vary for onshore and offshore wind turbines (OWTs) - for instance, the presence of wave-induced loads along with less turbulent wind and varying rainfall conditions in the offshore environment. The present paper tries to provide guidelines whether all these parameters need to be included for LEE modelling. Aero-hydro-servo-elastic simulations are carried out for a rotating blade based on the NREL 5 MW turbine by considering realistic environmental conditions for a land-based wind turbine and monopile-supported OWT. Further, the impact velocities and erosion damage rate, evaluated using a surface fatigue model, are analysed and compared for different environmental conditions. It is found that rainfall intensity and turbulence intensity influences the impact velocity minorly, however, has a substantial effect on the overall erosion damage rate. For instance, for the investigated load cases, an 8% increase in the impact velocity is observed when the turbulence intensity increases from 6% to 26%, which indicates an increase of erosion damage rate by more than 40%. Furthermore, no substantial influence is found due to the effects of wave-induced loads on the wind turbine.
The leading edge of a fiber composite wind turbine blade (WTB) is prone to erosion damages due to repeated rain droplet impact during its service life. Such damages are critical to the blade's aerodynamic as well as structural performance, ultimately resulting in substantial repair costs. An effective design of a coating material for WTB is necessary and its analysis must include variables associated with erosive rain droplets such as (1) droplet diameter, (2) impact velocity, and (3) droplet impact angle. The present paper develops and validates a coupled fluid structure interaction (FSI) computational model for simulating rain droplet impact on WTBs, where the structure domain is modelled using conventional finite element method (FEM) and the fluid domain is modelled using smooth particle hydrodynamics (SPH). The 3D numerical model, developed in LS-DYNA, is validated with published experimental results. Further, a parametric study is considered to understand the effects of varying droplet size, impact angles and impact velocities on the impact responses of the leading edge coating system subjected to different rainfall conditions. The rainfall conditions considered for the analysis correspond to four different rainfall intensities (I) – light rainfall (2mm/hr), moderate rainfall (10mm/hr), heavy rainfall (25mm/hr), and very heavy rainfall (50mm/hr). The results show that the impact responses on the coating system increase with increasing droplet size and increasing droplet impact angle with maximum impulses, stresses and damages developed for normal impingement (90°). Also, the effects of droplet impact angles in the range of 50° to 90° are found critical for rainfall intensities representing very heavy rainfall conditions (I>25mm/hr). The results of the peak contact forces and impulses for the above combination of variables used in the numerical study are found in satisfactory agreement with analytical formulations developed through published experiments. Finally, repetitive rain droplet impact analyses are considered and number of impacts required for onset of erosion damages are found to increase by more than seven times upon reducing impact velocities from 140 m/s to 80 m/s for very heavy rainfall conditions (I>25mm/hr). The present study is expected to deliver a validated numerical model that can contribute towards enhancing the erosive capacity of a WTB.