BACKGROUND: An appropriate match between a product and its end-users requires anthropometric data, which show variations among different countries. Proper Personal Protection Equipment (PPE) fit is key for safety and comfort. Chile had no head and facial anthropometric data available in order to design face/head PPE. OBJECTIVE: To describe face/head anthropometric characteristics of Chilean workers. Additionally, this study compared those dimensions against other populations (United States (US), South Korea and China). METHODS: An anthropometric survey involving 21 measures was conducted between September 2013 to May 2016 using stratified sampling. The measurements were based on ISO/TS 16976-2 and ISO 15535 to ensure the highest standards possible, and a total of 474 workers, aged from 18 to 66 years old, participated in the survey. RESULTS: The biggest differences were in Neck circumference, Weight, Nose breadth, Nose protrusion, Bitragion chin arc, Face length, Subnasale-sellion length, Face width, Bigonial breadth and Bitragion subnasal arc. Head length of Chileans were longer than Chinese and South Korean ones, but shorter than US Head length. Chilean Head breadth is smaller than Chinese and South Korean ones. Chileans Face length was the largest observed. Face width of Chileans was smaller than US and Chinese ones. Gender specific differences were also observed in the inter-country comparisons. Chilean males had larger anthropometric dimensions than females. CONCLUSION: Chilean Head and face dimensions differed significantly when compared against US, South Korean and Chines Head and Face dimensions. Chileans have longer and narrower faces with wider mouths, with a head size in between the US and Asian heads. Face and head PPE for Chileans should use dimensions in the current paper in order to ensure proper fit.

The facial fit of respirators is crucial for determining how effectively respirators may protect users from exposure to airborne contaminants, when their use is required in the workplace. In the Chilean market, all the respirators available have been designed and manufactured using foreign regulations. The aim of this research was to determine the facial dimensions in a sample of Chilean workers (users or potential users of respiratory protective equipment) and the possible mismatch between their anthropometric characteristics and the respirator fit test panels proposed by Los Alamos National Laboratory (LANL) and National Institute for Occupational Safety and Health (NIOSH). An anthropometric survey that included 11 measurements was conducted, based on ISO/TS 16976–2 and ISO 15535 to ensure the highest standards possible, and a total of 474 workers (female: 229, male: 245), aged 18–66 years old participated in the survey. The anthropometric measurements were then contrasted with the fit test panels used in LANL (for half and full facepieces) and NIOSH (Bivariate and Principal component analysis (PCA)), to verify the level of mismatch. The results showed that LANL panels presented a level of mismatch of 11.8% and 21% for the half-facepiece and the full-facepiece, respectively. Considering the NIOSH bivariate and PCA panels, 4.6% and 4.4% of the sample remains without an assigned cell, respectively. It can be concluded that the LANL panels for half and full facepieces do not match the facial dimensions of the Chilean working population. The panels developed by NIOSH and considered by the ISO/TS 16976–2 (bivariate and PCA), are applicable to the Chilean working population. Relevance for the Industry: This research provides anthropometric measurements of Chilean workers, to determine the dimensions for half- and full-facepiece respirators, which are currently not available. The NIOSH or ISO fit test panels, as opposed to LANL panels, should be used when manufacturing respirators for Chilean workers.