Carmine Varriale
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17 records found
1
Non-linear Dynamics of the Flared Folding Wingtip Concept
Development and Application of a Non-linear Aeroelastic Framework for Gust-Release Dynamics
challenges. The Flared Folding Wingtip (FFWT) concept addresses these competing requirements by combining an outboard folding panel with a flared hinge axis. When released during a gust encounter, the folding motion can reduce the local wingtip angle of attack and unload the outboard wing, thereby reducing the Wing-Root Bending Moment (WRBM). Previous numerical and experimental studies have demonstrated the potential of the concept, but also show that its performance depends strongly on hinge dynamics, release timing and post-gust oscillatory behaviour. This paper presents the development and application of a non-linear, time-domain aeroelastic framework for analysing FFWT release dynamics. The framework couples a Simscape Multibody representation of a flexible main wing and rigid folding tip to an aerodynamic solver based on an Unsteady Vortex Lattice Method (UVLM). The model is used to assess prescribed release strategies as well as based on hinge moment, under discrete vertical gust excitation. The results show that the FFWT response is governed primarily by release phase: early release reduces the critical WRBM peak, whereas release at the locked peak-load instant consistently increases the critical WRBM response. A subsequent hinge-parameter study shows that low hinge stiffness improves load alleviation but increases demands on the hinge angle, while damping mainly affects post-gust dynamic quality. For the simulated configuration, the best compromise is obtained with a low-to-moderate post-release stiffness, sufficient damping, and a low hinge-moment threshold, retaining most of the peak-load reduction of the most compliant setting while substantially reducing hinge-angle demand. ...
challenges. The Flared Folding Wingtip (FFWT) concept addresses these competing requirements by combining an outboard folding panel with a flared hinge axis. When released during a gust encounter, the folding motion can reduce the local wingtip angle of attack and unload the outboard wing, thereby reducing the Wing-Root Bending Moment (WRBM). Previous numerical and experimental studies have demonstrated the potential of the concept, but also show that its performance depends strongly on hinge dynamics, release timing and post-gust oscillatory behaviour. This paper presents the development and application of a non-linear, time-domain aeroelastic framework for analysing FFWT release dynamics. The framework couples a Simscape Multibody representation of a flexible main wing and rigid folding tip to an aerodynamic solver based on an Unsteady Vortex Lattice Method (UVLM). The model is used to assess prescribed release strategies as well as based on hinge moment, under discrete vertical gust excitation. The results show that the FFWT response is governed primarily by release phase: early release reduces the critical WRBM peak, whereas release at the locked peak-load instant consistently increases the critical WRBM response. A subsequent hinge-parameter study shows that low hinge stiffness improves load alleviation but increases demands on the hinge angle, while damping mainly affects post-gust dynamic quality. For the simulated configuration, the best compromise is obtained with a low-to-moderate post-release stiffness, sufficient damping, and a low hinge-moment threshold, retaining most of the peak-load reduction of the most compliant setting while substantially reducing hinge-angle demand.
Advancements in deep reinforcement learning (RL) open the door to the development of robust flight control systems (FCS) that have the potential to improve both safety and performance during off-nominal flight conditions. Simulation-based work on offline-RL FCS has already demonstrated robustness to adverse weather conditions, mechanical failures, and a wide range of operational conditions. However, it has neglected important dynamical phenomena that limit its applicability to reality. In anticipation of a future flight testing campaign of similar RL-based FCS, this research emulates the transition from simulation to reality by modelling prevalent sensor and actuator dynamics, and introduces a method to incorporate a long short-term memory (LSTM) artificial neural network (ANN) into the policy of a Soft Actor-Critic (SAC) agent. The approach is found to largely diminish the sensitivity of the controller to sensor noise and actuator dynamics, while increasing its robustness to delays in comparison with the ubiquitous feed forward deep neural network (DNN) and a traditional linear controller. ...
Advancements in deep reinforcement learning (RL) open the door to the development of robust flight control systems (FCS) that have the potential to improve both safety and performance during off-nominal flight conditions. Simulation-based work on offline-RL FCS has already demonstrated robustness to adverse weather conditions, mechanical failures, and a wide range of operational conditions. However, it has neglected important dynamical phenomena that limit its applicability to reality. In anticipation of a future flight testing campaign of similar RL-based FCS, this research emulates the transition from simulation to reality by modelling prevalent sensor and actuator dynamics, and introduces a method to incorporate a long short-term memory (LSTM) artificial neural network (ANN) into the policy of a Soft Actor-Critic (SAC) agent. The approach is found to largely diminish the sensitivity of the controller to sensor noise and actuator dynamics, while increasing its robustness to delays in comparison with the ubiquitous feed forward deep neural network (DNN) and a traditional linear controller.
Unlocking the Black Box of Variational Autoencoders for Generative Airfoil Design
A Symbolic Regression Approach to Latent Space Interpretation
The first approach shows that SR can approximate the decoder via analytical equations linking latent variables to geometric airfoil features. This even enabled parametric reconstruction independent of the decoder, though accuracy was limited for airfoils with extreme thickness or uncommon trailing edges.
The second approach investigates several SR integration strategies, with a per-batch method followed by retraining with fixed equations achieving the best balance between generalizability and reconstruction accuracy. The parametric equations of this final SR-VAE show an improvement over those from the latent analysis while preserving, and in some aspects even improving, the generative capability of the decoder. The latent space itself showed limited change due to the use of warm starts, suggesting that interpretability through SR is improved primarily at the output level.
The practical applicability of the decoders and equations obtained in this work are tested and compared to CST parameterization, using inverse design tests, as well as constrained and unconstrained optimization cases. The SR-VAE decoder consistently showed the highest reconstruction fidelity for inverse design, but limited use in practical optimizations due to its poor generalizability far from the training set mean. Although SR-based parameterizations show limited reconstruction fidelity in inverse design, they demonstrate competitive performance and the fastest convergence in optimization tasks.
Overall, this work demonstrates that SR can bridge the gap between black-box generative models and interpretable, equation-based design, opening new pathways for explainable AI in engineering contexts and beyond.
...
The first approach shows that SR can approximate the decoder via analytical equations linking latent variables to geometric airfoil features. This even enabled parametric reconstruction independent of the decoder, though accuracy was limited for airfoils with extreme thickness or uncommon trailing edges.
The second approach investigates several SR integration strategies, with a per-batch method followed by retraining with fixed equations achieving the best balance between generalizability and reconstruction accuracy. The parametric equations of this final SR-VAE show an improvement over those from the latent analysis while preserving, and in some aspects even improving, the generative capability of the decoder. The latent space itself showed limited change due to the use of warm starts, suggesting that interpretability through SR is improved primarily at the output level.
The practical applicability of the decoders and equations obtained in this work are tested and compared to CST parameterization, using inverse design tests, as well as constrained and unconstrained optimization cases. The SR-VAE decoder consistently showed the highest reconstruction fidelity for inverse design, but limited use in practical optimizations due to its poor generalizability far from the training set mean. Although SR-based parameterizations show limited reconstruction fidelity in inverse design, they demonstrate competitive performance and the fastest convergence in optimization tasks.
Overall, this work demonstrates that SR can bridge the gap between black-box generative models and interpretable, equation-based design, opening new pathways for explainable AI in engineering contexts and beyond.
Multi-body Aerodynamic Modeling for Novel Aircraft Configurations
Towards Knowledge-based Flight Mechanics Model
Optimal UAV Approaches in Wind-Affected Maritime Operations
Trajectory optimization of an unmanned helicopter to a ship's deck in various wind conditions
In the pursuit of sustainable aviation, with a sharp focus on reducing emissions through innovative designs and enhanced flight mechanics, the computational cost of high-fidelity models becomes a significant limitation. These models, crucial for capturing complex interactions in advanced aircraft designs, often require simplification to reduce computational demands. This research proposes a novel approach by combining the strengths of machine learning, particularly sequence-to-sequence neural networks like Gated Recurrent Units (GRUs) and transformers, with space mapping techniques to bridge the gap between low- and high-fidelity models effectively.
The study delves into two main machine learning architectures: GRUs and transformers. GRUs excel in managing sequences with fewer changes, maintaining stable predictions with minimal error. Transformers on the other hand are well suited at handling complex sequences with frequent changes, thanks to their ability to process entire sequences simultaneously through self-attention mechanisms. This capability makes transformers particularly suitable for dynamic scenarios where anticipating future states is crucial.
A significant contribution of this study is the implementation of the Prior Knowledge Input-Difference (PKI-D) architecture, which uses the low-fidelity model output as a baseline that the neural network corrects, providing a robust framework for the machine learning models to accurately predict trajectory adjustments. This architecture not only enhances the predictive accuracy but also optimises computational efficiency by reducing the dependency on extensive high-fidelity simulations.
Comparative analyses reveal that MPC methods typically provides superior mapping performance for trajectories requiring no anticipation, while the hybrid machine learning-space mapping approach offers improved performance comparably or better in complex scenarios requiring advanced anticipation. This study highlights the critical role of active learning in adapting the machine learning models to new data dynamically, a feature that proves essential in maintaining accuracy over prolonged operational periods.
In conclusion, this research demonstrates that integrating space mapping with machine learning can significantly enhance the mapping of control sequences in aerospace applications. It provides a starting point for future studies to explore tailor made machine learning solutions using extremely small data sets in situations where data availability is sparse. This research could further open up avenues where the advanced capabilities of machine learning can be applied to problems in aerospace engineering previously inaccessible. ...
In the pursuit of sustainable aviation, with a sharp focus on reducing emissions through innovative designs and enhanced flight mechanics, the computational cost of high-fidelity models becomes a significant limitation. These models, crucial for capturing complex interactions in advanced aircraft designs, often require simplification to reduce computational demands. This research proposes a novel approach by combining the strengths of machine learning, particularly sequence-to-sequence neural networks like Gated Recurrent Units (GRUs) and transformers, with space mapping techniques to bridge the gap between low- and high-fidelity models effectively.
The study delves into two main machine learning architectures: GRUs and transformers. GRUs excel in managing sequences with fewer changes, maintaining stable predictions with minimal error. Transformers on the other hand are well suited at handling complex sequences with frequent changes, thanks to their ability to process entire sequences simultaneously through self-attention mechanisms. This capability makes transformers particularly suitable for dynamic scenarios where anticipating future states is crucial.
A significant contribution of this study is the implementation of the Prior Knowledge Input-Difference (PKI-D) architecture, which uses the low-fidelity model output as a baseline that the neural network corrects, providing a robust framework for the machine learning models to accurately predict trajectory adjustments. This architecture not only enhances the predictive accuracy but also optimises computational efficiency by reducing the dependency on extensive high-fidelity simulations.
Comparative analyses reveal that MPC methods typically provides superior mapping performance for trajectories requiring no anticipation, while the hybrid machine learning-space mapping approach offers improved performance comparably or better in complex scenarios requiring advanced anticipation. This study highlights the critical role of active learning in adapting the machine learning models to new data dynamically, a feature that proves essential in maintaining accuracy over prolonged operational periods.
In conclusion, this research demonstrates that integrating space mapping with machine learning can significantly enhance the mapping of control sequences in aerospace applications. It provides a starting point for future studies to explore tailor made machine learning solutions using extremely small data sets in situations where data availability is sparse. This research could further open up avenues where the advanced capabilities of machine learning can be applied to problems in aerospace engineering previously inaccessible.
IUVO
An Emergency Response Flyer
To address these issues, this study proposes an integral tank concept featuring a double wall architecture with vacuum insulation. The main advantage of this design is the use of an external stiffened wall that can be directly connected to the remaining airframe. In addition, having stiffeners on the outside ensures the required space for systems routing and addresses concerns with the crash worthiness of the structure. A parametric method, coupled with finite element analysis is developed to size the external load bearing wall, enabling quick analysis and mass estimations of different tank configurations. The method consists of a sizing optimization with the objective of minimizing the structural mass under constraints on the strength, buckling stability and fatigue behaviour.
The feasibility of the concept is then evaluated on an aft tank for a short/medium range aircraft in configurations with and without a forward tank. Preliminary results under this realistic scenario point to fuel containment efficiencies of up to 0.71, which are consistent with existing designs. Moreover, buckling stability is identified as the critical design criterion, highlighting the importance of using a stiffened shell design. These findings show the viability of the proposed concept from a structural standpoint and provide the basis for further research. The optimum solution at an aircraft level can be obtained by integrating the developed framework into a multidisciplinary aircraft design tool. ...
To address these issues, this study proposes an integral tank concept featuring a double wall architecture with vacuum insulation. The main advantage of this design is the use of an external stiffened wall that can be directly connected to the remaining airframe. In addition, having stiffeners on the outside ensures the required space for systems routing and addresses concerns with the crash worthiness of the structure. A parametric method, coupled with finite element analysis is developed to size the external load bearing wall, enabling quick analysis and mass estimations of different tank configurations. The method consists of a sizing optimization with the objective of minimizing the structural mass under constraints on the strength, buckling stability and fatigue behaviour.
The feasibility of the concept is then evaluated on an aft tank for a short/medium range aircraft in configurations with and without a forward tank. Preliminary results under this realistic scenario point to fuel containment efficiencies of up to 0.71, which are consistent with existing designs. Moreover, buckling stability is identified as the critical design criterion, highlighting the importance of using a stiffened shell design. These findings show the viability of the proposed concept from a structural standpoint and provide the basis for further research. The optimum solution at an aircraft level can be obtained by integrating the developed framework into a multidisciplinary aircraft design tool.
A System of Systems Aircraft Design Framework
Demonstration Using a Seaplane Transport Network in the Greek Islands
Simultaneous Aircraft Design & Trajectory Optimisation for Cost Effective Climate Impact Mitigation
A Cost-Climate Trade-off Study
Firstly, a modal analysis showed that all modes aside the spiral mode does not get discernibly affected by the rotating inertia typical to the reference aircraft’s propellers. Then, time-domain simulations of various rapid maneuvers show that gyroscopic effect does cause significant change in the angular response of the coupled axis, e.g. sideslip angle response during a pitch input only maneuver, whilst its impact on long term phugoid motion remained inconclusive due to undesired and uncontrolled roll motion. To compensate for this, maneuvers were performed again with a manually tuned simple wing leveler and results showed that pitch input maneuvers does not show much deviation in phugoid motion, whereas yaw input maneuvers such as sudden left engine failure shows discernible difference in airspeed and altitude responses, though the difference in magnitude is still small. Next, comparisons made with different powertrain responsiveness showed that in a power reducing case such as sudden one engine failure, the effect of the powertrain time delay is independent from the influence of gyroscopic effects, whereas for a power increase case, such as going around, the impact of the two is
simultaneous and intertwined. Finally, a sensitivity study on unsteady aerodynamic coefficients showed that their effects on flying motion are generally independent from the gyroscopic effect. ...
Firstly, a modal analysis showed that all modes aside the spiral mode does not get discernibly affected by the rotating inertia typical to the reference aircraft’s propellers. Then, time-domain simulations of various rapid maneuvers show that gyroscopic effect does cause significant change in the angular response of the coupled axis, e.g. sideslip angle response during a pitch input only maneuver, whilst its impact on long term phugoid motion remained inconclusive due to undesired and uncontrolled roll motion. To compensate for this, maneuvers were performed again with a manually tuned simple wing leveler and results showed that pitch input maneuvers does not show much deviation in phugoid motion, whereas yaw input maneuvers such as sudden left engine failure shows discernible difference in airspeed and altitude responses, though the difference in magnitude is still small. Next, comparisons made with different powertrain responsiveness showed that in a power reducing case such as sudden one engine failure, the effect of the powertrain time delay is independent from the influence of gyroscopic effects, whereas for a power increase case, such as going around, the impact of the two is
simultaneous and intertwined. Finally, a sensitivity study on unsteady aerodynamic coefficients showed that their effects on flying motion are generally independent from the gyroscopic effect.
Finally, to leverage each of the model's advantages, a stacked model was created which improves the predictive performance on average by 27% compared to the best base model in terms of the MSE on the test dataset. With the stacked model implemented, each of the aerodynamic coefficients could be predicted with over 97% of the predictions of the test data within the tolerance. This is an average increase of 0.5% for each of the aerodynamic coefficients compared to the best base models. Due to the strict regulations related to this aerodynamic model, the machine learning model that is created cannot replace the aerodynamic model at this time. However, the implementation of this machine learning model allows engineers to design the aerodynamic model faster, and with greater precision.
...
Finally, to leverage each of the model's advantages, a stacked model was created which improves the predictive performance on average by 27% compared to the best base model in terms of the MSE on the test dataset. With the stacked model implemented, each of the aerodynamic coefficients could be predicted with over 97% of the predictions of the test data within the tolerance. This is an average increase of 0.5% for each of the aerodynamic coefficients compared to the best base models. Due to the strict regulations related to this aerodynamic model, the machine learning model that is created cannot replace the aerodynamic model at this time. However, the implementation of this machine learning model allows engineers to design the aerodynamic model faster, and with greater precision.
Mission Performance Assessment of a Box-Wing Aircraft
A Multiphase Optimal Control Approach Including Exploration of Unconventional Control