Control of multi-stack air-cooled open-cathode fuel-cell propulsion system for aircraft

Master Thesis (2026)
Author(s)

Vishwajeetsinh Jadhavrao (TU Delft - Aerospace Engineering)

Contributor(s)

M.M. van Paassen – Mentor (TU Delft - Control & Simulation)

E. van Kampen – Mentor (TU Delft - Control & Simulation)

D.J. Juschus – Mentor (TU Delft - Flight Performance and Propulsion)

E.J.J. Smeur – Graduation committee member (TU Delft - Control & Simulation)

W.J. Baars – Graduation committee member (TU Delft - Aerodynamics)

Faculty
Aerospace Engineering
More Info
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Publication Year
2026
Language
English
Graduation Date
08-05-2026
Awarding Institution
Delft University of Technology
Programme
Aerospace Engineering
Faculty
Aerospace Engineering
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Abstract

As aircraft propulsion is transitioning to hydrogen fuel-cells, ensuring safe and reliable operation remains a key challenge. This thesis develops a control methodology to automate the startup and shutdown of a multi-stack hydrogen fuel-cell propulsion system for aircraft, whilst minimizing stack degradation. The work was conducted in collaboration with DLR, with contributions from Airbus, ZAL and HSU, focusing on air-cooled, open-cathode PEM fuel cells for aerospace applications.

Control-oriented models were developed using Multi-level Flow Modelling, Finite State Machine, and subsystem physical models, which were validated against experimental data in Simulink. Based on these models, subsystem controllers were designed to operate under the supervisory Finite State Machine automatic controller. The simulation results verify the defined control safety and reliability requirements, demonstrating that the multi-level control methodology is robust in automating the startup and shutdown operations, highlighting the use case in future aircraft fuel-cell propulsion systems.

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