Sequential wafer map inspection via feedback loop with reinforcement learning

Journal Article (2025)
Author(s)

A. Dekhovich (TU Delft - Team Michel Verhaegen)

O.A. Soloviev (Flexible Optical B.V., TU Delft - Team Raf Van de Plas)

M.H.G. Verhaegen (TU Delft - Team Michel Verhaegen)

Research Group
Team Michel Verhaegen
DOI related publication
https://doi.org/10.1016/j.eswa.2025.126996
More Info
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Publication Year
2025
Language
English
Research Group
Team Michel Verhaegen
Volume number
275
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Abstract

Wafer map defect recognition is a vital part of the semiconductor manufacturing process that requires a high level of precision. Measurement tools in such manufacturing systems can scan only a small region (patch) of the map at a time. However, this can be resource-intensive and lead to unnecessary additional costs if the full wafer map is measured. Instead, selective sparse measurements of the image save a considerable amount of resources (e.g. scanning time). Therefore, in this work, we propose a feedback loop approach for wafer map defect recognition. The algorithm aims to find sequentially the most informative regions in the image based on previously acquired ones and make a prediction of a defect type by having only these partial observations without scanning the full wafer map. To achieve our goal, we introduce a reinforcement learning-based measurement acquisition process and recurrent neural network-based classifier that takes the sequence of these measurements as an input. Additionally, we employ an ensemble technique to increase the accuracy of the prediction. As a result, we reduce the need for scanned patches by 38% having higher accuracy than the conventional convolutional neural network-based approach on a publicly available WM-811k dataset.