Morphology of gaps and overlaps in ISC-AFP composites

Master Thesis (2025)
Author(s)

J. Öge (TU Delft - Aerospace Engineering)

Contributor(s)

D.M.J. Peeters – Mentor (TU Delft - Group Peeters)

S.A. Pantoji – Mentor (TU Delft - Group Peeters)

Clemens A. Dransfeld – Graduation committee member (TU Delft - Group Dransfeld)

Vahid Yaghoubi – Graduation committee member (TU Delft - Group Yaghoubi Nasrabadi)

Faculty
Aerospace Engineering
More Info
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Publication Year
2025
Language
English
Graduation Date
26-08-2025
Awarding Institution
Delft University of Technology
Programme
['Aerospace Engineering']
Faculty
Aerospace Engineering
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Abstract

This thesis investigated the morphology of gaps formed during the in-situ consolidated thermoplastic automated fibre placement (ISC-TP AFP) process. Through two experimental trials, gap features were parametrised using geometric metrics such as arc radii and void width. Several distinct morphological types were identified and consistently quantified. The effects of process parameters like consolidation force and layup speed were analysed, though some were obscured due to overshoot. The findings offer a robust framework for gap classification and pave the way for future studies linking morphological features to mechanical performance in ISC-TP AFP composite laminates.

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