Designing Magnetic Soft Materials for 4D Printing

Master thesis (2021)

Authors

S.J.M. van Vilsteren Industrial Design Engineering

Contributors

Dr. S (Sepideh) Ghodrat Emerging Materials - IDE (supervisor 1)
E.L. Doubrovski Mechatronic Design - IDE (supervisor 2)
A. Hunt Micro and Nano Engineering - Mechanical, Maritime and Materials Engineering (coach)
H. Yarmand Emerging Materials - IDE (coach)
Faculty
Industrial Design Engineering
Copyright: © 2021 Sanne van Vilsteren
Composite Material Shape morphing Magnetic field orientation Magnetic Soft Materials
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Published Date

20-09-2021

Language

English

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Faculty

Industrial Design Engineering

Abstract

Magnetic soft materials are a newly developed material that can transform into programmed shapes when it is placed in an external magnetic field. It is made out of silicone with embedded magnetic particles that lay in magnetization patterns due to 3D printing them under a magnetic field. Its characteristics are fast, remotely controlled, reversible and heatless shape transformations. Because the material is new, not much is known about the parameters, how they are made or how they influence the performance of the material. The number of possible applications for this material is also very limited. This graduation project has addressed both these topics by using factorial designed experiments to understand different parameters of the magnetic soft material ink as well as starting the setup of the 4D printer system with which the material can be fabricated.

A design process was also done in which new idea directions have been identified. These were haptics, personalized fits, texture change, replacement of vulnerable mechanical parts, milli devices and scaffolding, and toys. A concept for a demonstrator was made to explain the material to designers and researchers and inspire them. It was a cleaning tool for hard to enter spaces. In the ink development, the influence of different ingredients was discovered as well as how they influence the viscosity of the ink, which is an important factor for the 3D printer system. The viscosity of the last measured ink, which was magnetized, was 500% higher than the viscosity limit of the 3D printer system. The 3D printer system should therefore be reconsidered for a new research project. In the end, also a proof of principle was made which showed the feasibility that magnetic soft material can be made.

This graduation project is the starting point of magnetic soft material at the faculty of Industrial Design Engineering. Even though the first parameters have been researched, much work remains to be done to fully understand magnetic soft materials.