Saxophonists have different expectations from the saxophone mouthpiece, as it significantly affects the playability and the sound of the instrument. A mass personalization paradigm provides unique products to cater to their needs, using the flexibility of additive manufacturing. The lack of quantitative knowledge on mouthpiece design hinders the personalization attempts. This study aims to lay out how design parameters affect mouthpiece characteristics. Twenty-seven 3D-printed mouthpieces with varying design parameters are used in conjunction with an artificial blowing machine, to determine the acoustical relevance of the various mouthpiece designs on four selected mouthpiece features. The influence of the design parameters is evaluated statistically and via a case study with five saxophonists. The analysis shows that seven out of nine parameters tested affect the mouthpiece characteristics by relatively different amounts. A user study demonstrates that saxophonists confirm the results in 7 of 10 cases, and they prefer personalized mouthpieces in 4 of 5 cases. The results present a key contribution to the understanding of mouthpiece design. The findings provide valuable insights for new mouthpiece design and mouthpiece personalization. @en

Mass-personalization (MP) presents an opportunity to meet diversifying customer needs in consumer products market with a near mass-production efficiency. Traditional product development methodologies fall short to guide design for MP and a dedicated systematic methodology is essential. The proposed approach bases on a dynamic product template that automatically adapts with user input and produces a reliable output. This paper presents the workflow towards mass-personalization of saxophone mouthpieces with focus on design automation.@en

Mass Personalisation (MP) is becoming more significant to answer diversifying customer needs, as a result of the advancements in digital manufacturing. In contrary to the modular design in mass customisation, Design for MP (DfMP) proposes more profound changes in product and active user involvement in the design process, while maintaining mass efficiency. Traditional product development methodologies fall short in guiding MP, as it has the distinct differences with product variability and the customer involvement with specific needs. In this study, a dedicated design methodology for MP is presented, focussing on these key dimensions. The proposed methodology guides the designer through the development process of a user modifiable design and demonstrates how to facilitate the user involvement in reaching a personalised design. It proposes a flexible and adaptable seed design architecture, and an interactive customer co-creation process. The development of a seed design, construction of its design space, and management of the solution space with a design solution algorithm are elaborated. The application of the methodology was illustrated on the personalisation of knitted footwear, and 3D printed saxophone mouthpiece. The examples show the potential of the methodology to deal with coupled MP cases. A systematic approach to DfMP will allow expanding MP to more products, and acts as a foundation for the customer co-creation oriented design in the context of this emerging paradigm.@en