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G. Ferrante

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Journal article (2026) - Antonio Masucci, Gioele Ferrante, Tiziano Ghisu, Andrea Giusti, Ivan Langella
Large Eddy Simulations with flamelet-based thermochemistry are used to investigate the behavior of a premixed hydrogen-air flame stabilized by a bluff-body. Validation against experimental data is carried out first to demonstrate the model’s ability to predict both velocity field and flame structure. The capability of the model in predicting differential diffusion effects is then assessed, in particular regarding the coupling between differential diffusion, tangential strain and curvature, and their effect on mixture fraction redistribution and reaction rate variation. Results indicate that unstretched flamelet thermochemistry is capable of capturing the increase in mixture fraction caused by positive resolved strain, as well as negative variations of mixture fraction due to negative curvature. Furthermore, the model is observed to mimic the effects of negative Markstein length to a certain extent, so that positive tangential strain causes reaction rate increase. The interplay between resolved stretch and preferential diffusion is also shown to lead to a shorter flame length which is in better agreement with experimental observations as compared to simulations under unity Lewis number assumption. These findings highlight that the macroscopic effects of differential diffusion and stretch on the premixed hydrogen flame, characterized by significant strain levels, can be predicted using a flamelet-based approach and without recurring to strained flamelets database, which implies important simplifications in the combustion modeling of turbulent hydrogen-premixed flames and offers valuable insights for the design of novel combustors. ...

Development of models and applications for sustainable power generation

Doctoral thesis (2026) - G. Ferrante, G. Eitelberg, A. Gangoli Rao, I. Langella
Combustion technology currently supplies a large share of global energy demand, but it is also the main source of anthropogenic carbon emissions, driving climate change. While transitioning to renewable energy is essential for achieving a net-zero-carbon economy, this shift is progressing slowly. Global energy demand continues to grow, renewable sources can be intermittent, and certain sectors, such as heavy industry and aviation, are difficult to electrify due to their need for high energy density or thermal power. As a result, the development of cleaner and more efficient combustion technologies remains crucial for enabling a gradual and non-disruptive energy transition.

Hydrogen is considered a promising alternative fuel because it produces no carbon emissions during combustion and can be generated from renewable energy sources. However, hydrogen combustion introduces significant challenges due to the complex behaviour of turbulent flames. Accurately predicting these behaviours requires advanced numerical methods, such as Large Eddy Simulations (LES), which capture unsteady flow dynamics at relatively affordable computational cost. Flamelet-based LES models are particularly attractive because they simplify combustion chemistry by representing turbulent flames as collections of laminar flame structures. While effective for hydrocarbon fuels, applying these models to hydrogen requires additional considerations, especially regarding differential diffusion effects that strongly influence flame stability and structure.

This thesis advances the modelling of turbulent hydrogen combustion by developing and validating flamelet-based LES approaches. It introduces improved modelling techniques, including dynamic closures and methods to account for non-unity Lewis number effects, which are essential for capturing hydrogen-specific behaviour. The models are tested across various flame configurations and subsequently applied to a hydrogen-capable combustor developed at TU Delft. Through simulation, the research provides insights into fuel-air mixing, flame stabilization, and nitrogen oxide (NOx) formation during the transition from methane to hydrogen operation. Overall, the work contributes to the development of reliable simulation tools that support the design of cleaner combustion systems and facilitate the integration of hydrogen into future energy and aviation applications. ...
The mixing of fuel and air is a key factor in determining NOx emissions during combustion. Lean-premixed burning strategies allow to control the flame temperature and therefore NOx emissions. However, for highly reactive fuels like hydrogen, the high flame speed makes full premixing dangerous due to the increased risk of flashback. In these cases, current combustor geometries are often operated in partially premixed modes with the fuel injected as close as possible to the combustion chamber. This highlights the need for effective mixing strategies to achieve a high degree of mixing over a short distance. This is even more critical in fuel-flexible combustion systems (e.g., combustors capable of burning both CH4 and H2), as the mixing process is heavily influenced by the varying properties of the fuel mixture. In such cases, a comprehensive understanding of the mixing process is required to minimize NOx emissions under all fuel blends conditions. This paper investigates the mixing of fuel jets into a swirling air cross-flow of a partially-premixed, swirl stabilized combustor using a combined experimental and numerical approach. The injector features an axial swirler and a mixing tube where the air and the fuel jets mix before entering the combustion chamber. The experiments are performed in cold flow conditions. A variable mixture of helium–air is used to represent different blends of CH4-H2 fuel, and the mixing process is visualized by seeding the fuel stream with DEHS droplets. Large-Eddy Simulations (LES) confirm the suitability of helium as a surrogate for H2 by demonstrating similar macro-mixing behavior for the two gases. This study examines the impact of varying fuel composition and momentum flux ratio (Jswirl) between the fuel jet and the swirling cross-flow on mixing performance. The results indicate that fuel with lower density achieve better mixing with the air at the mixing tube outlet. A numerical analysis of the radial transport terms reveals that higher H2 content in the fuel makes it less subject to outward convection which causes stratification close to the mixing tube outlet. Furthermore, the contribution of the molecular diffusion term increases with higher levels of H2, resulting in improved mixing. When increasing Jswirl (up to Jswirl = 10) increases the penetration of the fuel jet into the swirling flow. Above a critical value of Jswirl, the mixture homogeneity at the mixing tube outlet becomes insensitive to Jswirl for the investigated geometry. Overall, the fuel composition was found to have a greater influence on the level of mixing close to the mixing tube outlet than variations in Jswirl. ...
Journal article (2024) - Gioele Ferrante, Georg Eitelberg, Ivan Langella
Large eddy simulations (LES) with flamelet and presumed filtered density function closure are used to simulate turbulent premixed and partially premixed hydrogen flames. Different approaches to model differential diffusion are investigated and compared. In particular, two existing models are extended to the LES framework to correct the resolved diffusive flux of the controlling variables due to differential diffusion. A lean premixed turbulent hydrogen flame in a slotted burner configuration is simulated first to compare the capability of the considered models in capturing local mixture fraction redistribution, super-adiabatic temperatures and thermo-diffusive instabilities. Results show that both models describe the formation of cellular burning structures. Next, a partially premixed lifted hydrogen flame in vitiated hot coflow is simulated to gain insight on the relevance of differential diffusion modelling at a higher turbulence level, a different combustion mode and in the presence of a complex stabilisation mechanism. Good predictions of the turbulent mixing and temperature fields are observed. Moreover, results show that the flame lift-off height has an appreciable sensitivity to the differential diffusion model. When differential diffusion is included only in the thermochemistry database, only mild effects on the predicted temperature fields, mixing and flame height are observed. On the contrary, a considerable shift of the flame base is observed when corrections are applied in the LES at the resolved level, depending on what controlling variables are considered. Further analyses reveal how the corrections of diffusive fluxes in the thermochemistry and at the LES level affect differently the flame burning mode, whose details are given throughout the paper. ...
Journal article (2024) - Gioele Ferrante, Zhi X. Chen, Ivan Langella
Large eddy simulation (LES) paradigms are used in the present work to predict premixed and partially premixed turbulent flames with flamelets based thermochemistry and presumed filtered density function approach for turbulence-chemistry interaction modelling. The combustion model requires a closure for the scalar dissipation rate of a progress variable, in which a modelling constant must be chosen. The present work focuses on the computation of the model constant through dynamic procedures based on the scale-similarity assumption, which requires the application of test-filters. In particular, two test-filtering approaches for LES, based respectively on an algebraic formulation and a newly proposed differential equation, are tested for flame configurations at different levels of turbulence, and using block-structured and unstructured meshes. The analysis shows that the differential filter, unlike the algebraic one, is handled well in situations of weak turbulence at comparable computational costs. At higher turbulence conditions the outcome looks less dependent on the test-filter and mesh topology used, although quantitative differences in the behaviour of the dynamically-computed model constant are still observable and discussed. Further analyses to understand the behaviour of the two filters are presented in the paper. ...
Large eddy simulation (LES) paradigms are employed to analyse the internal flow field of a lean premixed swirl-stabilized combustor with axial air injection at both non-reacting and reacting conditions, for a methane and a methane-hydrogen fuel mixture. The thickened flame combustion model (TFM) with detailed chemical kinetic mechanism is employed to simulate the flow. An adaptive mesh strategy is used to maximise the mesh resolution in the flame and boundary layer regions. The numerical results for the methane flame are firstly validated against experimental velocity measurements obtained via particle image velocimetry (PIV). Subsequently the LES is employed to simulate hydrogen-enriched methane flames by keeping the same output power in the combustor, in order to obtain insights on the flow behaviour when hydrogen is added, in terms of flame stability and emissions. A POD analysis reveals the presence of a precessing vortex core (PVC) in both reacting and non-reacting conditions, and how this PVC is affected by the reactants mixture is discussed in the paper. Moreover, the flame is observed to propagate upstream in the jet core despite the use of axial air injection, although flashback is not observed. In terms of emissions, significant reduction in CO and NOx is observed when adding the hydrogen to the reactants mixture despite the higher flame speed, the reason for are discussed in the paper. ...