J. Vollbrandt
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3 records found
1
High-fidelity mean value first principle modelling of dynamic response in spark-ignited marine engines
A comparative analysis of gas path and turbocharger representations
As navies and maritime organisations transition towards low-emission propulsion systems, spark-ignited (SI) gas engines capable of operating on sustainable, low-reactivity fuels are gaining renewed interest. These engines, while offering potential for fossil-free operation, present significant challenges under transient conditions due to complex interactions between throttle control, fuel regulation, and combustion stability. Accurate dynamic modelling is critical to integrate these engines into resilient naval power systems and to support the development of advanced control strategies. This study evaluates several high-fidelity mean value first principle engine modelling (MVFPEM) approaches for simulating the dynamic gas path behaviour of a large, high-speed, SI marine engine under rapid load changes. Models with varying levels of complexity, including simplified and full turbocharger implementations and different gas path volume resolutions, were calibrated using a single measurement campaign and validated against measured transient data. Several methods for turbocharger performance mapping (Stapersma, Casey & Robinson, and Jensen) were evaluated for their applicability in predicting the engine behaviour in dynamic operating scenarios. The results highlight that models incorporating three control volumes and full turbocharger dynamics achieve the highest accuracy, particularly during rapid load increases and recovery phases. Simplified models fail to capture turbocharger inertia and pressure transients, limiting their applicability to investigate naval propulsion or electric power generation plant behaviour under transient load conditions. This work provides guidance on selecting and validating engine models for marine applications and reinforces the role of high-fidelity MVFPEMs in the design and simulation of future naval energy systems.
The global shipping industry is at a crucial juncture, facing an urgent need to reduce greenhouse gas emissions in the short to medium term to mitigate climate change. A shift towards alternative fuels is imminent, necessitated by the limitations in current fuel cell and battery technology in terms of power density. Addressing this, navies worldwide are not only exploring the use of alternative fuels to diminish environmental impact but also seeking solutions to reduce emissions signatures and decrease reliance on fossil fuels. In this paper, we investigate the use of hybrid turbocharging to improve the dynamic performance of alternatively fueled combustion engines. We extended an existing and validated Mean Value First Principle (MVFP) engine model of a spark-ignited (SI) throttle-controlled Caterpillar 3508A gas engine with a hybrid turbocharger. The study investigates the impact of electrical power Power-Take-In/Off from the turbocharger shaft on the engine’s air path dynamics for different use cases, considering transient and steady state phases. We demonstrate that a generator set can benefit from hybrid turbocharger by significantly reducing the engine speed drop and settling time after a load step. While accelerating from 0 to cruise speed, propulsion engines benefit less from hybrid turbocharger, due to risk of compressor surge during low engine speeds. The overall results show that simply adding electric power to the turbocharger shaft during transient phases does not unlock the full potential of hybrid turbocharging for alternatively fueled combustion engines. The implementation of hybrid turbocharging requires careful integration, reconsideration of sizing and matching of turbine and compressor, and the combination with blow-off, blow-by, and waste gate valves to prevent compressor surge. However, the capability for electrical power take-off/in within a larger propulsion and electrical power generation plant context suggests a reduction in spinning reserves and an increase in overall system efficiency during steady state. Thus, implementing hybrid turbocharging can play an important role in the transition to alternative fuels and the reduction of greenhouse gas emissions.