D. Stapersma
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22 records found
1
High-fidelity mean value first principle modelling of dynamic response in spark-ignited marine engines
A comparative analysis of gas path and turbocharger representations
As navies and maritime organisations transition towards low-emission propulsion systems, spark-ignited (SI) gas engines capable of operating on sustainable, low-reactivity fuels are gaining renewed interest. These engines, while offering potential for fossil-free operation, present significant challenges under transient conditions due to complex interactions between throttle control, fuel regulation, and combustion stability. Accurate dynamic modelling is critical to integrate these engines into resilient naval power systems and to support the development of advanced control strategies. This study evaluates several high-fidelity mean value first principle engine modelling (MVFPEM) approaches for simulating the dynamic gas path behaviour of a large, high-speed, SI marine engine under rapid load changes. Models with varying levels of complexity, including simplified and full turbocharger implementations and different gas path volume resolutions, were calibrated using a single measurement campaign and validated against measured transient data. Several methods for turbocharger performance mapping (Stapersma, Casey & Robinson, and Jensen) were evaluated for their applicability in predicting the engine behaviour in dynamic operating scenarios. The results highlight that models incorporating three control volumes and full turbocharger dynamics achieve the highest accuracy, particularly during rapid load increases and recovery phases. Simplified models fail to capture turbocharger inertia and pressure transients, limiting their applicability to investigate naval propulsion or electric power generation plant behaviour under transient load conditions. This work provides guidance on selecting and validating engine models for marine applications and reinforces the role of high-fidelity MVFPEMs in the design and simulation of future naval energy systems.
Risk-based design of marine pressure hulls require computationally efficient and precise models predicting collapse pressures of ring stiffened cylindrical shells as a function of realistic geometrical imperfections. However, the empirical interframe collapse models commonly implemented in design codes do not explicitly depend on imperfections, and the existing analytical models are only valid for axisymmetrically imperfect shells. The goal is to derive an analytical model that explicitly depends on axisymmetric and asymmetric imperfections. In order to derive such a model, first the stress development is investigated using the nonlinear Finite Element Analysis (FEA) of twelve marine pressure hulls having axisymmetric imperfections only. The knowledge gained from these investigations is used to qualify three collapse models. One of them, the integral model introduced by the authors, is accurate and sufficiently precise. It uses a new definition of interframe collapse, which also allows for asymmetric imperfections.
Current EEDI (Energy Efficiency Design Index) regulations striving to reduce the installed engine power on new ships for a low EEDI may lead to underpowered ships having insufficient power when operating in adverse sea conditions. In this paper, the operational safety of a low-powered ocean-going cargo ship operating in adverse sea conditions has been investigated using an integrated ship propulsion, manoeuvring and sea state model. The ship propulsion and manoeuvring performance, especially the dynamic engine behaviour, when the ship is sailing in heavy weather and turning into head sea, have been studied. According to the results, the dynamic engine behaviour should be considered when assessing the ship operational safety, as the static engine operating envelope is inadequate for the safety assessment. The impact of PTO/PTI (power-take-off/in) operation and changing propeller pitch on the ship thrust availability in adverse sea conditions have also been investigated. To protect the engine from mechanical and thermal overloading, compressor surge and over-speeding during dynamic ship operations and/or in high sea states, the engine and propeller should be carefully controlled. The paper shows that if in (heavy) adverse weather the propeller pitch can be reduced or if the shaft generator can work as a motor (PTI), more thrust can be developed which can significantly improve the operational safety of the ship.
Analysis of ship propulsion system performance is often performed using detailed hydrodynamic models to assess load changes, which are subsequently compared to static engine limits, or by detailed engine models that are rarely integrated with sufficiently detailed propulsion models for load change estimation. To investigate the dynamic engine (overloading) behaviour and ship propulsion performance under various heavy operating conditions, a Mean Value First Principle Parametric (MVFPP) engine model is integrated into a ship propulsion system model in this paper. An upgraded thermodynamic-based MVFPP model for two-stroke marine diesel engines is presented, in particular a newly developed MVFPP gas exchange model. Based on the integrated propulsion system model of a benchmark ocean-going chemical tanker, the engine dynamic behaviour during ship acceleration, deceleration and crash stop has been investigated. Results show that, during dynamic processes, the engine could be thermally overloaded even if the engine power trajectory is inside the static engine operating envelope. The paper contributes to finding proper indicators for thermal overloading of modern two-stroke marine diesel engines. It is demonstrated that when matching the engine with the propeller and designing the ship propulsion control system, not only the static engine operating envelope, but also the dynamic engine behaviour should be considered.
Hybrid propulsion and using liquefied natural gas (LNG) as the alternative fuel have been applied on automobiles and some small ships, but research investigating the fuel consumption and emissions over the total voyage of ocean-going cargo ships with a hybrid propulsion and different fuels is limited. This paper tries to fill the knowledge gap by investigating the influence of the ship mission profile, propulsion modes and effects of different fuels on the fuel consumption and emissions of the ship over the whole voyage, including transit in open sea and manoeuvring in close-to-port areas. Results show that propulsion control and electric power generation modes have a notable influence on the ship's fuel consumption and emissions during the voyage. During close-to-port manoeuvres, propelling the ship in power-take-in (PTI) mode and generating the electric power by auxiliary engines rather than the main engine will reduce the local NOx and HC (hydrocarbons) emissions significantly. Sailing the ship on LNG will reduce the fuel consumption, CO2 and NOx emissions notably while producing higher HC emissions than traditional fuels. The hybridisation of the ship propulsion and using LNG together with ship voyage optimisation, considering the ship mission, ship operations and sea conditions, will improve the ship's fuel consumption and emissions over the whole voyage significantly.
The increasing economic cost and environmental impact of maritime transportation necessitate the reduction of fossil fuel consumption of ocean-going cargo ships. Although fundamental ship propulsion system theory is well-known and is at a mature stage of development, there is still an enormous variety in the assessment methodology of (environmental) transport performance of ships. Furthermore, calibration of ship propulsion system model parameters with testbed, towing tank and full-scale measurement data is rare, as these measurements are both difficult and expensive. Finally, the effects of different power management strategies on the ultimate energy conversion effectiveness of typical cargo ships have rarely been investigated systematically. In this paper these three issues are discussed, addressed and solved for a representative benchmark chemical tanker. This ship was chosen to investigate the so-called energy conversion effectiveness under various propulsion control and electric power generation modes, as ample real ship data is available. The transport performance assessment of the ship's power plant is generalised for hybrid arrangements with either Power-Take-Off or Power-Take-In. The results show that an optimal combination of propulsion control, power management and voyage planning will further reduce the global fuel consumption and CO2 emissions produced by the shipping industry.
Design space exploration for on-board energy distribution systems
A new case study
After-treatment technologies are adopted in automobiles and ships to meet strict emission regulations, which increase exhaust back pressure. Furthermore, underwater exhaust systems are employed on board ships to save space, and reduce noise and pollution on working decks. However, water at exhaust outlet creates a flow resistance for the exhaust gases, which adds to the back pressure. High back pressure reduces the operating limits of an engine, increases fuel consumption, and can lead to exhaust smoke. While the effects of back pressure were recognized earlier, there is a lack of experimentally validated research on the performance limits of a turbocharged, marine diesel engine against high back pressure for the entire operating window. The focus of this research is to provide a comprehensive understanding of back pressure effects on marine diesel engine performance, and to identify limits of acceptable back pressure along with methods to tackle high back pressure. In this work, a pulse turbocharged, medium speed, diesel engine was tested at different loads and engine speeds; against different values of static back pressure. Additionally, mean value model simulations could be validated and were used to compare the performance of a pulse and constant pressure turbocharged engine against high back pressures of 1 meter water-column (mWC), and for two different values of valve overlap. Using the validated simulation model, the conceptual basis for the engine smoke limit as well as for thermal overloading is investigated. A methodology applying the conceptual basis to define boundaries of acceptable back pressures has been presented in this paper. A combination of pulse turbocharger systems and small valve overlap showed to significantly improve back pressure handling capabilities of engines.
Mean value diesel engine models are widely used since they focus on the main engine performance and can operate on a time scale that is longer than one revolution, and as a consequence use time steps that are much longer than crank-angle models. Mean Value First Principle (MVFP) models are not primarily intended for engine development but are used for systems studies that are become more important for engine users. In this paper two new variants of Seiliger processes, which characterize the engine in-cylinder process with finite stages are investigated, in particular their ability to correctly model the heat release by a finite number of combustion parameters. MAN 4L20/27 engine measurements are used and conclusions were drawn which Seiliger variant should be used and how to model the combustion shape for more engines. Then expressions to calculate the combustion parameters have been obtained by using a multivariable regression fitting method. The mean value diesel engine model has been corrected and applied to the simulation of a ship propulsion system which contains a modern MAN 18V32/40 diesel engine in its preliminary design stage and the simulation results have shown the capability of the integration of MVFP model into a larger system.