Low total lifetime cost is essential for the adoption of zero-emission ship energy systems, which must meet operational power demands while complying with onboard safety regulations. However, many studies rely on a simplified, averaged or insufficiently representative load profile and treat system design, operation, and integration feasibility separately, which can distort lifetime cost assessments and result in practically infeasible retrofit concepts. This study investigates how a hydrogen-based ship energy system can be optimally sized, operated, and arranged onboard to minimize total lifetime cost while satisfying operational constraints and stability requirements for a general cargo vessel retrofit. A representative power profile is synthesized from one year of operational data using a probability-based downsampling method and then used in a mixed-integer nonlinear lifetime cost optimization with discrete placement and ballast decisions, solved using the SCIP solver. The optimal retrofit comprises 1.4 MW of fuel cells, 180 kWh of batteries, and a 146 m³ liquefied hydrogen (LH₂) tank, requires 171 t of ballast to satisfy trim and vertical stability constraints, and is primarily driven by fuel costs, which account for 74% of the total lifetime cost. Overall, the results indicate that the viability of hydrogen-based ship retrofits primarily depends on LH₂ storage integration constraints and hydrogen price assumptions, and that the proposed framework provides a practical basis for lifetime cost assessment of feasible retrofit designs.

Fuel cell-battery electric drivetrains are attractive alternatives to reduce the shipping emissions. This research focuses on emission-free cargo vessels and provides insight on the design, lifetime operation and costs of hydrogen-hybrid systems, which require further research for increased utilization. A representative round trip is created by analysing one-year operational data, based on load ramps and power frequency. A low-pass filter controller is employed for power distribution. For the lifetime cost analysis, 14 scenarios with varying capital and operational expenses were considered. The Net Present Value of the retrofitted fuel cell-battery propulsion system can be up to $ 2.2 million lower or up to $ 18.8 million higher than the original diesel mechanical configuration, highly dependent on the costs of green hydrogen and carbon taxes. The main propulsion system weights and volumes of the two versions are comparable, but the hydrogen tank (68 tons, 193 m³) poses significant design and safety challenges.

The maritime industry is under increasing pressure to reduce its carbon footprint by adopting new energy generation and storage technologies in shipboard power systems (SPS). Fuel cells (FCs) show great potential as primary power sources when hybridized with energy storage systems (ESS). Integrating different technologies in future SPS requires the coordination of power generation and storage modules, which can be facilitated by DC technology with power electronics interfaces. However, studies on FC integration have primarily focused on small-scale applications with centralized control architectures. There has been little research on the modular control of multiple FC and battery modules in SPS. This study proposes a decentralized droop-based power sharing approach with load frequency decoupling to efficiently utilize power system modules based on their dynamic capabilities. The proposed strategy further incorporates decentralized voltage regulation and state-of-charge (SoC) management functions. The methodology was applied to a short-sea cargo vessel with an FC-battery DC power system. The results indicate that the mission load profile can be satisfied while limiting fluctuations in the FC output power. Moreover, the proposed strategy achieves the same voltage regulation performance as a centralized proportional-integral (PI) controller and can be easily tuned to achieve load frequency decoupling with the desired time constant. Finally, a comparative analysis shows how the trade-off between the dynamic operation of the FC and the discharge depth of the ESS is affected by the choice of time constant.

The current state of research in marine energy systems has concentrated on conventional diesel systems, while limited literature is available on the configuration and control of alternative energy sources such as hydrogen hybrid systems, which have attracted increasing interest recently owing to the energy transition. This paper presents a modelling and control study for conceptual retrofitting of a general cargo vessel to a hydrogen-hybrid version. Generic fuel cell, battery, and converter models are used, enabling easy adaptation to various powerplant sizes and ship types. A robustly coordinated Energy Management Strategy (EMS), which can be implemented for different vessel’s power profiles, was developed for power sharing, DC bus voltage control, and battery State of Charge (SoC) regulation. The total installed fuel cell power and battery capacity were heuristically selected from a range of power profiles of the ship. A database of fuel cells with stacks from different manufacturers was created to test different combinations in terms of fuel consumption, cost, and weight, based on the framework of the problem. Uncertainties in terms of fuel prices are presented using normal distribution graphs. The system configurations and control results are presented for one power profile of the vessel and the average fuel costs. It is demonstrated that with the proposed control method, the power losses are less than 1%, the DC bus voltage fluctuations are less than 0.5%, and the battery SoC remains between 35-65% for the entire duration of the analysed power profile. The configuration with eight stacks of 150 kW has the lowest total fuel cost (730 $) with an average difference of 7.1% from the other solutions, and the lowest total weight (10.54 tons) with an average difference of 15.4% from the other configurations. Overall, this study demonstrates the efficient configuration and control of hybrid energy systems using parameterized components.

This paper presents a comprehensive literature review of the state-of-the art modeling and optimization methods for the power and propulsion systems of ships. Modeling is a tool to investigate the performance of actual systems by running simulations in the virtual world. There are two main approaches in modeling: physics-based and data-driven, which are both covered in detail in this survey paper. The output from the simulations might not be optimal in terms of certain performance criteria such as energy consumption, fuel cost etc. Hence, it is vital to optimize the systems considering the efficient interaction between the components, to yield the optimal performance for the integrated vessel's powertrain. In this paper, the optimization case studies, for the ship energy systems, will be divided in terms of a) optimal design (topology and sizing), b) optimal control and energy management strategies, c) combined optimal design and control. Tables that summarize the literature review outcomes will also be presented at the end of each section. The main outcome is that limited literature is available for optimizations of ship powertrains using data-driven models, especially surrogate models. Surrogate-assisted optimizations for integrated ship energy systems can yield optimal solutions at fast computational speeds, with sufficient accuracy, even for complex, nested, multi-level, multi-objective optimizations.