Porous NiTi lattice structures are widely used in the manufacture of crucial components owing to their excellent shape memory effect, superelasticity, and high damping capacities. However, the specific strength and lightweight characteristics of porous NiTi lattice structures fabricated by conventional technologies are limited by unpredictability. In this work, three types of porous NiTi structures based on triply periodic minimal surface (TPMS) – Diamond, Gyroid, and Primitive – were designed and manufactured by the laser powder bed fusion (LPBF) additive manufacturing process. This work demonstrates LPBF is a feasible and efficient approach to fabricate highly accurate porous NiTi TPMS structures. Moreover, the influence of each of these structures on the mechanical and shape memory properties was investigated. Among the three structures, Gyroid had the smallest volume fraction deviation. Furthermore, the Diamond structure had the largest compressive modulus (782.82 MPa) and ultimate yield strength (163.14 MPa). The Gyroid and Primitive structures exhibit excellent elastic recovery deriving from high values of compressive modulus (662.44 MPa, and 703.29 MPa), and can maintain reliable structural robustness. The Primitive structure exhibited the lowest mechanical properties (37.80 MPa). During the cyclic compression test, Gyroid and Primitive show a smaller unrecovered strain than Diamond. Primitive shows the largest recovered strain during the heating process (6.98%). The higher mechanical flexibility of Primitive structure endows this structure with higher recovery ratio. During the direct compression test, the residual strain exhibits a positive correlation with the loading strain. All three structures exhibit good deformation recovery capability with a strain of 4%. At a strain of 12%, recovered strain during heating became the dominant factor in the recovery of the TPMS structure. Overall, porous NiTi TPMS structures are capable of reversible compressibility composed of rapid elastic recovery and controllable shape memory recovery. The unique performance of porous NiTi TPMS structure fabricated by LPBF renders it a highly efficiency energy-absorbing structure.@en

Multifunctional intrinsic self-healing polymers (ISP) are gaining increasing attention these days, and many studies have been devoted to solving the conflict between achieving high mechanical polymer strength and active polymer chain diffusion. In this research, we developed an optimized self-healing composite coating by adding Benzotriazole (BTA) loaded nano silica (SiO2@BTA) to a dynamic cross-linked Polydimethylsiloxane (PDMS) network，which allows substantial and fast healing of the material integrity upon damage due to the hydrogen interaction between urea and BTA. BTA leaching tests demonstrated a longer release profile during the coating service life and corrosion tests in a 3.5 wt% NaCl aqueous solution indicated that the SiO2@BTA modified PDMS coating shows enhanced corrosion protection of carbon steel upon coating damage. Moreover, after addition of SiO2@BTA, the material failure strength increased from ~1.5 MPa to ~5.5 MPa, and the healing efficiency increased from ~59% to ~90% for 24 h healing at room temperature. Above all, this research provides an intrinsic self-healing coating design method to improve the mechanical strength and the self-healing ability of the ISP as well as enhancing the coating's corrosion protection ability.@en