Industrial-scale reforming of methane is typically carried out with an excess of oxidant to suppress coking of the catalyst. On the other hand, many academic studies on dry reforming employ a CO₂/CH₄ ratio of unity to quickly observe coking which can be reduced by adding a catalyst promoter. In this work, Ni/Al₂O₃ catalysts were tested for dry reforming of methane (CO₂/CH₄=1) with additional regeneration steps to test the resistance against an oxidation treatment. Thereby, we wanted to evaluate catalyst stability for industrial relevance. The effects of three promoters, Cr, Mn and Fe, that differ in their degree of CO₂ interaction, are compared. A higher iron loading on Ni/Al₂O₃ leads to higher stability in dry reforming with lower coke formation. However, the higher the concentration of a promoter with high CO₂ affinity, the quicker the catalyst is oxidized during regeneration with CO₂. Subsequent reduction of a catalyst oxidized with CO₂ leads to considerable sintering in all cases. This sintering induces formation of more coke during dry reforming. On such sintered samples only highly effective promoters in large concentrations still have a noticeable effect compared to unpromoted Ni/Al₂O₃.

The abundance of methane has led to a strong interest to use methane as a feedstock in the chemical industry. One of the main challenges is the initial activation of the methane molecule. This has resulted in the development of several different approaches to utilize methane, some more developed than others. In this work the current status of the different approaches is discussed and the main issues for industrial utilization described. A special focus of this work is the status of catalyst development.

A quasi chemical vapor deposition method for the manufacture of well-defined covalent triazine framework (CTF) coatings on cordierite monoliths is reported. The resulting supported porous organic polymer is an excellent support for the immobilization of two different homogeneous catalysts: (1) an Ir^IIICp∗-based catalyst for the hydrogen production from formic acid and (2) a Pt^II-based catalyst for the direct activation of methane via Periana chemistry. The immobilized catalysts display a much higher activity in comparison with the unsupported CTF operated in slurry because of improved mass transport. Our results demonstrate that CTF-based catalysts can be further optimized by engineering at different length scales.