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A. Urakawa

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59 records found

Hydrogenation of Bicarbonate to Formate at Multiphase Boundaries in a Continuous Stirred-Tank Reactor

Journal article (2026) - Mariko Inoue, Gul Afreen, Kazuhito Wada, Matteo Tafuro, Kodai Nogami, Evgeny A. Uslamin, Atul Bansode, Hideaki Tsuneki, Atsushi Urakawa, More Authors
The utilization of carbon dioxide (CO2) as a C1 building block has emerged as a promising strategy for sustainable chemical production. Among various CO2-derived products, formate and formic acid are particularly attractive due to their roles as hydrogen carriers, fuel cell feedstocks, and industrial intermediates. Recent advances in Ru-based homogeneous catalysis have enabled efficient hydrogenation of bicarbonate, which was prepared from CO2, in biphasic and triphasic systems. In this study, we employed a continuous stirred-tank reactor (CSTR) for the triphasic hydrogenation of KHCO3 under high-pressure conditions (50 bar of H2), and optimized the stirring conditions using a view cell to ensure efficient mixing. A kinetic model assuming a slow-reaction regime and incorporating the reverse reaction was developed, which accurately predicted the residence time–yield relationship and enabled high formate yields through residence-time optimization. Furthermore, the addition of tris(2,4-di-tert-butylphenyl)phosphite as an antioxidant effectively suppressed residual oxygen contamination, which is a known challenge in flow systems. Catalyst recycling and phase separation were successfully integrated into the flow setup, demonstrating the practicality and scalability of the process. These findings provide a rational framework for designing continuous triphasic hydrogenation systems and contribute to the development of resource-efficient chemical technologies based on CO2 utilization. ...
Electrochemical conversion of NO from gaseous pollutants into ammonia using abundant and cost-effective catalyst materials holds great promise for pollutant abatement and for advancing a more closed, sustainable nitrogen cycle. However, regulating product selectivity remains challenging because NO reduction involves complex multielectron/proton pathways. Here, we report two different crystal phases of MoS2 (2H and 1T′) exhibiting prominent activity in the electrochemical NO reduction reaction (NORR), but showing different selectivities. The faradaic efficiency of ammonia reaches 86% over 2H-MoS2, outperforming 1T′-MoS2 (31%) at 2.1 V. In contrast, 1T′-MoS2 displays higher selectivity towards N2, especially at a lower cell voltage (50% at 1.7 V). Kinetic and spectroscopic analyses further suggest phase-dependent rate-control characteristics, consistent with distinct pathway preferences on 1T′ versus 2H. Overall, these results demonstrate that NORR activity and selectivity can be efficiently tuned by choosing the appropriate MoS2 phase, providing a simple strategy to tune product selectivity in complex multistep reactions. ...
Journal article (2026) - Donato Pinto, José Palomo, Atsushi Urakawa
We report a CO separation technology enabled by a dual-functional material (Cu-K/γ-Al2O3) under isothermal and isobaric conditions. The CO adsorption-desorption cycles were demonstrated in a fixed-bed reactor between 300 - 450 °C with the achievement of a full CO capture scenario (complete CO uptake until breakthrough). Sorbent regeneration with H2 directly upgraded the captured CO into syngas (H2 + CO). Mechanistic insights obtained from in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) revealed that CO capture proceeds via interaction with surface hydroxyl intermediates, forming potassium carbonate species. Regeneration occurs through H2 activation on the Cu sites and subsequent carbonate decomposition. The capability of handling humid and O2-containing streams during CO capture was verified. As an alternative to H2, water vapor can trigger sorbent regeneration after CO capture with release of gaseous CO2, highlighting the additional system potentiality of full CO capture and conversion through a sorption mediated water-gas shift (WGS)-like process. ...
Journal article (2026) - N. Phongprueksathat, Gina Noh, Scott R. Docherty, D. Vico Van Berkel, Yannik Stiefel, Christophe Copéret, A. Urakawa
The synergistic Cu–metal oxide (Cu–MOx) interface is critical for selective CO2 hydrogenation to methanol, yet its mechanistic function, the central, long-debated feature of industrial Cu/ZnO/Al2O3, remains ambiguous. Using operando transient DRIFTS-SSITKA, we elucidate the roles of M+ sites (Zn2+, Ga3+, and In3+) on model Cu─M/SiO2 catalysts prepared by surface organometallic chemistry (SOMC). X-ray absorption spectroscopy reveals that these promoters restructure from alloys after reduction to cationic species at the interface under reaction conditions. We find the promoter's electronic effect on formate bond strengths provides quantitative descriptors for both activity and selectivity. All catalysts follow a common formate spillover mechanism, with methoxy hydrogenation/desorption as the rate-limiting step. The intrinsic CH3OH formation rate follows a Sabatier-type volcano with C─O bond strength, while selectivity correlates linearly with C─H bond strength (a proxy for the formate decomposition barrier). Cu─Ga/SiO2 shows the fastest spillover, suppressing CO formation and yielding the highest selectivity; Cu─Zn/SiO2 has optimal binding for the highest activity; In3+ binds formate too strongly, creating a kinetic trap on the strong-binding side of the volcano. These findings bring mechanistic clarity to the debated Cu─Zn(O) synergy, showing selectivity is governed by a balance of electronic stabilization and spillover dynamics. ...
Ammonia (NH3) is vital for synthesizing fertilizers and has gained great attention as a carbon-free hydrogen carrier and a hydrogen-rich fuel. Electrochemical ammonia synthesis from nitrate in a water-fed polymer electrolyte membrane electrolyzer is an innovative approach to wastewater treatment. However, the major hurdles to practical implementation are competing hydrogen evolution reactions (HERs) and constrained catalytic efficiency. Herein, we demonstrate the use of polyvinylpyrrolidone (PVP)-modified ruthenium (Ru) nanoparticles as a strategy to drive the desired reaction of nitrate to ammonia. The particle size of Ru was controlled by PVP, enhancing the metal-utilization efficiency and the electrochemical active surface area. PVP modification was found to alter the electron density on Ru, suppressing the HER by increasing the energy barrier of hydrogen coupling to form H2, while promoting absorbed hydrogen (H*) formation, facilitating the hydrogenation of intermediates to ammonia. Benefiting from the combined effects, PVP-10 wt % Ru/C achieved an ammonia production rate of 3800 μg·mgRu–1·h–1, compared to 590 μg·mgRu–1·h–1 for 40 wt % Ru/C at 2 V. ...
Electrochemical conversion of ammonia has received increasing attention due to the potential applications for fertiliser production and wastewater treatment. This work demonstrates the application of a homogeneously copper-doped nickel hydroxide, prepared through an easily scalable precipitation method, as an electrochemical oxidation catalyst. A cation exchange membrane divides the cell and prevents re-reduction of the oxidation product. During chronopotentiometry Ni0.8Cu0.2(OH)2 was able to perform ammonia oxidation, with limited oxygen evolution, from 2.5 mA cm−2 up to 400 mA cm−2. The faradaic efficiency for nitrite formation increased with the applied current density. At a high initial ammonia concentration of 1 M, Ni0.8Cu0.2(OH)2 converted 77% of the ammonia in less than 3.5 hours, applying a high current density of 400 mA cm−2. This resulted in a faradaic efficiency of 96% total, which is 91% NO2− and 5% NO3−, which would be impossible in an undivided cell. Therefore, this work demonstrates the potential for efficient and selective ammonia oxidation towards nitrite under industrially relevant current density and conditions. ...
Journal article (2025) - Shota Matsuo, Atsushi Urakawa
Single-atom catalysts, which consist of isolated metal sites immobilized on the support, have attracted significant attention in heterogeneous catalysis due to their high catalytic performance. The so-called strong electrostatic adsorption (SEA), in which a metal precursor is deposited onto an oxide support by electrostatic attraction, is widely employed to obtain single-atom catalysts in wet synthesis. In this work, we investigated the adsorption behavior of Re precursor, perrhenate, on anatase titania as an example of SEA studied by in situ attenuated total reflection infrared (ATR-IR) spectroscopy. The study confirms that the adsorption of perrhenate on titania is enhanced at a lower pH, which is consistent with a SEA model, and that the adsorption and desorption processes are reversible at pH 3.0. The ATR-IR spectroscopic kinetic analysis of the adsorption processes of perrhenate in nitric acid, assuming the Langmuir adsorption model, reveals that the kinetics of the perrhenate adsorption onto titania is influenced by the ionic strength. Furthermore, the adsorption mechanism of perrhenate changes depending on pH between 3.0 and 5.0. This study demonstrates that in situ ATR-IR spectroscopy is a powerful tool for the real-time monitoring and the kinetic study of SEA processes to design atomically engineered catalytic active sites. ...
Journal article (2025) - Tomone Sasayama, Yuya Ono, Yanyong Liu, Atsushi Urakawa, Koji Kuramoto
Integrated CO2 capture and reduction (CCR) using dual-function materials (DFMs) has emerged as a promising strategy for effective utilization of CO2. A thorough understanding of the reaction mechanisms of CCR using the DFMs is important for enhancing their performances. In this study, Na/Al2O3 and Na/Cu/Al2O3 were compared to investigate the role of Na-based DFMs, particularly transition-metal-free DFMs, in facilitating CCR to CO. Fixed-bed experiments comprising of CO2 capture and reduction phase were performed to examine their performances at various temperatures. The two DFMs exhibited similar behaviors during the CO2 capture phase. In the subsequent reduction phase, the DFMs produced nearly equal amounts of CO, reaching 0.21 mmol/g, at temperatures exceeding 450 °C. By increasing the temperature to 500 °C, the CO production rates reached an identical level of 0.18 mmol/(min·g). Time-resolved in-situ spectroscopy confirmed the formation of carbonate species during the capture phase. Carbonates were further reduced to CO directly or via intermediate formate species in the reduction phase. The formation of formates was predominant on Na/Cu/Al2O3 at temperatures below 400 °C. However, at higher temperatures, the direct reductive decomposition of carbonates to form CO became the dominant pathway for both the DFMs. Elucidation of a more detailed mechanism of the direct reductive decomposition pathway is critical, particularly the role of Na sites during the reduction phase. ...
In Fig. 4(e) on page 6733 of this article, the legends in the graph for faradaic efficiency of CO and C2+ were misplaced. The original figure should be replaced with an updated one. Note that this correction does not have any impact on the main idea and conclusion of this article. The updated Fig. 4 is as follows. The Royal Society of Chemistry apologises for these errors and any consequent inconvenience to authors and readers. (Figure presented). ...
Journal article (2025) - T. Hamashima, J. Palomo Jiménez, M.R.A. Coppens, Hajime Hojo, Hisahiro Einaga, A. Urakawa
Utilising unexploited methane through its reaction with CO2 via the dry reforming of methane (DRM) has attracted attention. However, there are challenges related to catalyst deactivation and energy consumption due to the highly endothermic nature of the DRM; thus, microwave activation has been proposed to increase energy efficiency by directly heating the catalyst while minimising the heating of the reactor. In this study, we clarify the advantages of microwave heating in terms of more reactive coke formation during the reaction and enhanced reactivity under microwave conditions compared with conventional resistive heating. For the latter, steady-state isotopic transient kinetic analysis (SSITKA) was conducted to gain mechanistic insights, which suggested that microwave heating accelerated CO generation steps. This study shows that microwave activation can be advantageous in terms of reaction kinetics for the DRM. ...
Journal article (2025) - José Palomo, Max Caspers, Atsushi Urakawa
Dry reforming of methane (DRM) was investigated using nanostructured core@shell materials, thermally activated with two different heating methods, namely conventional resistive heating and microwave. The core@shell catalysts were composed of β-SiC nanoparticles, with a mean particle size below 100 nm, coated by a uniform SiO2 shell of ca. 30 nm thickness. Highly dispersed Rh nanoparticles, with a mean particle size of 2.5 nm, were present on the surface of the SiO2 shell. Operation under microwave heating conditions enhanced the reverse water gas shift reaction activity, which takes place in parallel with the DRM process, as compared to the operation under resistive heating conditions. Moreover, stable long-term operation was achieved under microwaved-assisted conditions, due to the unique spatial arrangement of the phases composing the nanostructured catalytic system, together with the suppression of irreversible coke deposition. ...
Review (2025) - Jiaqi Wang, Yongdan Li, Paola Lanzafame, Georgia Papanikolaou, Gabriele Centi, Christin Hummel, Guo Huang, Xiaoyan Ji, Ezgi Demiröz, Atsushi Urakawa, Siyuan Huang, Ruixue Zhao, Johannes Lercher
Green hydrogen plays a crucial role in decarbonization and the future of low-carbon society. Still, its transport/distribution and cost of production, mainly realized by electrolysis, are major hurdles. Liquid H2 carriers reduce transport/distribution costs but add further expenses for their production. To address this challenge, we proposed a novel strategy for electrocatalytic production of a liquid organic hydrogen carrier with anodic valorization of the process. This review summarizes the state of the art and outlooks in this new concept. The electrocatalytic process is briefly introduced, and the main components are discussed. Subsequently, the electrocatalytic production of liquid organic hydrogen carriers and anodic oxidation from components to processes, together with the paired processes and reactors, are analyzed, highlighting challenges and prospects. ...
Journal article (2025) - Rohit Gaikwad, Niklaus Kränzlin, Jordi Benet-Buchholz, Markus Niederberger, Dorota Koziej, A. Urakawa
Methanol is a valuable chemical energy carrier and C1 feedstock, with significant research efforts directed toward its production via CO2 hydrogenation. Here, we report a surfactant-free, non-aqueous synthesis of Cu–ZnO core–shell catalysts (Cu2O core and ZnO shell), featuring uniform morphology and high performance. This enables a better understanding of the Cu–ZnO synergy, providing insights into the formation of highly active and selective sites as well as catalyst stability. The optimal core–shell catalyst achieved 53% CO2 conversion and 84% methanol selectivity. Comprehensive characterization, including operando X-ray diffraction at 184–331 bar reactant pressure, was performed on both the core–shell material and a commercial Cu/ZnO/Al2O3 catalyst, before and after the reaction. The results revealed that the highly active state of the catalyst promotes the carbonation of ZnO, leading to the formation of ZnCO3 during the reaction. This is likely driven by the acidic reaction medium formed from the dissolution of CO2 in water under high conversion conditions. While ZnCO3 formation may contribute to catalyst deactivation, it could also offer a rigid structure that supports highly active and selective, dispersed Cu–Zn interactions. ...
Journal article (2025) - Donato Pinto, Atsushi Urakawa
Simple metal oxides exhibit noticeable catalytic activity in methane conversion reactions. However, their catalytic role in the selective activation of CH4 to more valuable products (CO, H2, olefins) is often masked by the highly oxidative reaction conditions and by complex catalyst formulations. Transient studies of the direct interaction of CH4 with simple catalytic systems, including rare-earth (La2O3, Nd2O3, Y2O3), alkali-earth (MgO) and reducible (TiO2), reveal peculiar selectivity for different monometallic oxides. Rare-earth metal oxides show high initial activity towards partial oxidation products (CO, H2), while MgO possesses unique selectivity towards coupling products (C2H6 and C2H4) with remarkable activity in dehydrogenation reactions. A continuous supply of lattice oxygen species for the selective oxidation of CH4 to CO is provided by TiO2, which can effectively prevent accumulation of C deposits. The results indicate the roles played by the metal oxide materials and provide a basis for rational design of catalysts and reaction conditions for the selective conversion of CH4. ...
Journal article (2025) - Tomone Sasayama, Yuya Ono, Fumihiko Kosaka, Yanyong Liu, Shih-Yuan Chen, Takehisa Mochizuki, Koichi Matsuoka, Atsushi Urakawa, Koji Kuramoto
To mitigate global warming and achieve a sustainable society, innovative technologies for efficient CO2 utilization are required. Integrated CO2 capture and reduction (CCR) using dual-function materials (DFMs) is favorable owing to its potentially low energy consumption, capital investment, and processing costs. Although numerous studies have focused on catalytic science, continuous and steady-state CCR operations have not been sufficiently addressed from an engineering perspective. In this study, a circulating fluidized bed (CFB) system is investigated for continuous CCR to syngas (CO + H2). In the CFB system, transition-metal-free DFM (Na/Al2O3) particles are circulated between two bubbling fluidized-bed reactors. The DFM captures CO2 in one reactor (CO2 capture reactor) and reduces the captured CO2 to CO by the reaction with H2 in the other reactor (H2 reactor). The effluent gas concentrations from both reactors reach steady state and are maintained for over 8 h. For the product gas from the H2 reactor, the CO2 conversion and CO selectivity exceed 80 % and 99 %, respectively. However, the H2 conversion is <20 %, indicating a potential challenge for the CFB system for integrated CCR. Furthermore, this study confirms that the H2/CO ratio for syngas can be controlled by adjusting the experimental conditions (particularly, the H2 flow rate). Consequently, the CFB system can be modified to facilitate the interaction between H2 gas and the DFM particles. ...

Role of γ-Al2O3 support, unique state of potassium and synergy with copper

Carbon dioxide capture and reduction (CCR) process emerges as an efficient catalytic strategy for CO2 capture and conversion to valuable chemicals. K-promoted Cu/Al2O3 catalysts exhibited promising CO2 capture efficiency and highly selective conversion to syngas (CO + H2). The dynamic nature of the Cu-K system at reaction conditions complicates the identification of the catalytically active phase and surface sites. The present work aims at more precise understanding of the roles of the potassium and copper and the contribution of the metal oxide support. While γ-Al2O3 guarantees high dispersion and destabilisation of the potassium phase, potassium and copper act synergistically to remove CO2 from diluted streams and promote fast regeneration of the active phase for CO2 capture releasing CO while passing H2. A temperature of 350℃ is found necessary to activate H2 dissociation and generate the active sites for CO2 capture. The effects of synthesis parameters on the CCR activity are also described by combination of ex-situ characterisation of the materials and catalytic testing. ...
Electrochemical ammonia (NH3) synthesis from nitrate (NO3) offers a promising greener alternative to the fossil-fuel-based Haber-Bosch process to support the increasing demand for nitrogen fertilizers while removing environmental waste. Previous studies have mainly focused on designing catalysts to promote the direct conversion (NO3 → NH3) while suppressing the two-step pathway (NO3 → NO2 → NH3). We hypothesize that efficient nitrate reduction is possible on simple catalysts by instead promoting the two-step reaction and using chemical reactor principles in a membrane electrode assembly, despite NO2 intermediates. Here, we use an unmodified copper catalyst and control reactivity through current density, flow rate, and electrolyte recycling. Balancing the electrolyte flow rate with current density results in ideal residence times for NO2, allowing for 91% FENH3 in a 5 cm2 electrolyzer with a NO3 to NH3 partial current of 1.8 A. This work shows that traditional engineering principles can substantially boost the NO3 reduction reaction, even for simple catalysts. ...
Journal article (2024) - Yuhang Yu, Keisuke Obata, William J. Movick, Shintaro Yoshida, Jose Palomo, Sean Thomas B. Lundin, Atsushi Urakawa, S. Mani Sarathy, Kazuhiro Takanabe
To introduce promotional H2O effects for both CH4 rate and C2 selectivity, the OH radical formation, catalyzed through H2O activation with O2 surface species, was critical for modeling selective Mn-K2WO4/SiO2 catalysts. Based on our reported experimental evidence, which demonstrates the formation of H2O2 through surface alkali peroxide intermediate, the elementary reactions that account for the OH-mediated pathway were added into the microkinetic model. The advanced model adeptly replicated the promotional H2O effects on both OCM rate and selectivity. The data from a low-pressure microkinetic study were treated isothermally, and extended for near-industrially relevant pressures up to 901 kPa. Thermal visualization using an infrared camera found substantial temperature increases at undiluted high-pressure conditions which caused C2 selectivity to drop significantly. When the furnace temperatures were decreased after ignition, side reactions after O2 depletion (e.g., hydrocarbon reforming) were suppressed, obtaining 13.7 (11.8) % yields at 19.9 % CH4 conversion with 68.6 (59.1) % selectivities for C2-4 (C2) at 901 kPa. The temperature was found to be the determining factor of C2 yield which was perturbed by varying space velocity or CH4/O2 ratios. The optimum temperature for high-pressure conditions was predicted as 885 °C at 901 kPa. The study provides mechanistic and industrially relevant understandings for further OCM catalyst design and system application. ...

Development and mechanistic alternation of CO oxidation on Pt/Al2O3 on the reactor scale

Journal article (2024) - Louise van Beek, Disha Jain, Pratik Gholkar, Thomas J. Eldridge, Hai P. Nguyen, Kei Muramoto, Atsushi Urakawa
Operando methodologies are widely used in heterogenous catalysis to understand unique state of catalyst materials emerging under specific reaction conditions and to establish catalyst structure-activity relationships. Recent studies highlight the importance of combining multiple operando techniques (multimodal approach) to gain complementary information as well as looking into chemical and material gradients and spatial variations on the reactor scale. In this work, we developed an operando UV–vis diffuse reflectance spectroscopy (DRS) setup compatible with a common fixed-bed tubular reactor. The design is based on optical calculations, validation experiments and signals considerations. A spatial resolution of 1 mm along the axial direction of the reactor was successfully demonstrated and combined with a time resolution of seconds with good signal to noise. CO oxidation over Pt/Al2O3 was performed as a proof of principle experiment demonstrating the capabilities of the new setup. The information gained by the space-resolved operando UV–vis DRS was combined with other space-resolved operando studies such as diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS), gas sampling and temperature profiling. The study shows that the nature of active sites (Pt redox state) and thus the reaction mechanism alter with reaction temperature and also in space. Spatiotemporal UV–vis DRS is also demonstrated, showing the capability for transient studies with space-resolution. ...
Journal article (2024) - Sorin Bunea, Min Li, Ezgi Demiröz, Peng Zeng, Marc Georg Willinger, Atsushi Urakawa
The influence of nanostructures and interaction of Sn and Ir in oxygen evolution catalysts in a polymer electrolyte membrane electrolyzer were investigated. For this aim, two synthesis methods, namely, the one-step solution combustion method and the precipitation-deposition method with sodium borohydride reduction, were evaluated to prepare distinct nanostructures. Sn addition to Ir-based oxygen evolution reaction catalysts has been reported to yield materials with higher activity; however, in our case, this was observed only for Sn/Ir catalysts prepared by the precipitation-deposition method. The nanolayer of Sn/SnO2 deposited over metallic Ir particles was identified to enhance the interfacial contacts, resulting in synergistic interactions. By deconvolution of the polarization curves into constituting contributions, the performance improvement was attributed to the higher exchange current density of the Sn/Ir powder as a consequence of a higher number of surface reaction sites created by the Sn-Ir interactions. ...