A. Urakawa
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60 records found
1
From Batch to Continuous Operation
Hydrogenation of Bicarbonate to Formate at Multiphase Boundaries in a Continuous Stirred-Tank Reactor
The utilization of carbon dioxide (CO2) as a C1 building block has emerged as a promising strategy for sustainable chemical production. Among various CO2-derived products, formate and formic acid are particularly attractive due to their roles as hydrogen carriers, fuel cell feedstocks, and industrial intermediates. Recent advances in Ru-based homogeneous catalysis have enabled efficient hydrogenation of bicarbonate, which was prepared from CO2, in biphasic and triphasic systems. In this study, we employed a continuous stirred-tank reactor (CSTR) for the triphasic hydrogenation of KHCO3 under high-pressure conditions (50 bar of H2), and optimized the stirring conditions using a view cell to ensure efficient mixing. A kinetic model assuming a slow-reaction regime and incorporating the reverse reaction was developed, which accurately predicted the residence time–yield relationship and enabled high formate yields through residence-time optimization. Furthermore, the addition of tris(2,4-di-tert-butylphenyl)phosphite as an antioxidant effectively suppressed residual oxygen contamination, which is a known challenge in flow systems. Catalyst recycling and phase separation were successfully integrated into the flow setup, demonstrating the practicality and scalability of the process. These findings provide a rational framework for designing continuous triphasic hydrogenation systems and contribute to the development of resource-efficient chemical technologies based on CO2 utilization.
Ammonia (NH3) is vital for synthesizing fertilizers and has gained great attention as a carbon-free hydrogen carrier and a hydrogen-rich fuel. Electrochemical ammonia synthesis from nitrate in a water-fed polymer electrolyte membrane electrolyzer is an innovative approach to wastewater treatment. However, the major hurdles to practical implementation are competing hydrogen evolution reactions (HERs) and constrained catalytic efficiency. Herein, we demonstrate the use of polyvinylpyrrolidone (PVP)-modified ruthenium (Ru) nanoparticles as a strategy to drive the desired reaction of nitrate to ammonia. The particle size of Ru was controlled by PVP, enhancing the metal-utilization efficiency and the electrochemical active surface area. PVP modification was found to alter the electron density on Ru, suppressing the HER by increasing the energy barrier of hydrogen coupling to form H2, while promoting absorbed hydrogen (H*) formation, facilitating the hydrogenation of intermediates to ammonia. Benefiting from the combined effects, PVP-10 wt % Ru/C achieved an ammonia production rate of 3800 μg·mgRu–1·h–1, compared to 590 μg·mgRu–1·h–1 for 40 wt % Ru/C at 2 V.
Key Drivers of Activity and Selectivity in Cu-Based Catalysts for Methanol Synthesis From CO2
Insights From Atomically Dispersed Promoters
The synergistic Cu–metal oxide (Cu–MOx) interface is critical for selective CO2 hydrogenation to methanol, yet its mechanistic function, the central, long-debated feature of industrial Cu/ZnO/Al2O3, remains ambiguous. Using operando transient DRIFTS-SSITKA, we elucidate the roles of M+ sites (Zn2+, Ga3+, and In3+) on model Cu─M/SiO2 catalysts prepared by surface organometallic chemistry (SOMC). X-ray absorption spectroscopy reveals that these promoters restructure from alloys after reduction to cationic species at the interface under reaction conditions. We find the promoter's electronic effect on formate bond strengths provides quantitative descriptors for both activity and selectivity. All catalysts follow a common formate spillover mechanism, with methoxy hydrogenation/desorption as the rate-limiting step. The intrinsic CH3OH formation rate follows a Sabatier-type volcano with C─O bond strength, while selectivity correlates linearly with C─H bond strength (a proxy for the formate decomposition barrier). Cu─Ga/SiO2 shows the fastest spillover, suppressing CO formation and yielding the highest selectivity; Cu─Zn/SiO2 has optimal binding for the highest activity; In3+ binds formate too strongly, creating a kinetic trap on the strong-binding side of the volcano. These findings bring mechanistic clarity to the debated Cu─Zn(O) synergy, showing selectivity is governed by a balance of electronic stabilization and spillover dynamics.
Single-atom catalysts, which consist of isolated metal sites immobilized on the support, have attracted significant attention in heterogeneous catalysis due to their high catalytic performance. The so-called strong electrostatic adsorption (SEA), in which a metal precursor is deposited onto an oxide support by electrostatic attraction, is widely employed to obtain single-atom catalysts in wet synthesis. In this work, we investigated the adsorption behavior of Re precursor, perrhenate, on anatase titania as an example of SEA studied by in situ attenuated total reflection infrared (ATR-IR) spectroscopy. The study confirms that the adsorption of perrhenate on titania is enhanced at a lower pH, which is consistent with a SEA model, and that the adsorption and desorption processes are reversible at pH 3.0. The ATR-IR spectroscopic kinetic analysis of the adsorption processes of perrhenate in nitric acid, assuming the Langmuir adsorption model, reveals that the kinetics of the perrhenate adsorption onto titania is influenced by the ionic strength. Furthermore, the adsorption mechanism of perrhenate changes depending on pH between 3.0 and 5.0. This study demonstrates that in situ ATR-IR spectroscopy is a powerful tool for the real-time monitoring and the kinetic study of SEA processes to design atomically engineered catalytic active sites.
Integrated CO2 capture and reduction (CCR) using dual-function materials (DFMs) has emerged as a promising strategy for effective utilization of CO2. A thorough understanding of the reaction mechanisms of CCR using the DFMs is important for enhancing their performances. In this study, Na/Al2O3 and Na/Cu/Al2O3 were compared to investigate the role of Na-based DFMs, particularly transition-metal-free DFMs, in facilitating CCR to CO. Fixed-bed experiments comprising of CO2 capture and reduction phase were performed to examine their performances at various temperatures. The two DFMs exhibited similar behaviors during the CO2 capture phase. In the subsequent reduction phase, the DFMs produced nearly equal amounts of CO, reaching 0.21 mmol/g, at temperatures exceeding 450 °C. By increasing the temperature to 500 °C, the CO production rates reached an identical level of 0.18 mmol/(min·g). Time-resolved in-situ spectroscopy confirmed the formation of carbonate species during the capture phase. Carbonates were further reduced to CO directly or via intermediate formate species in the reduction phase. The formation of formates was predominant on Na/Cu/Al2O3 at temperatures below 400 °C. However, at higher temperatures, the direct reductive decomposition of carbonates to form CO became the dominant pathway for both the DFMs. Elucidation of a more detailed mechanism of the direct reductive decomposition pathway is critical, particularly the role of Na sites during the reduction phase.
Green hydrogen plays a crucial role in decarbonization and the future of low-carbon society. Still, its transport/distribution and cost of production, mainly realized by electrolysis, are major hurdles. Liquid H2 carriers reduce transport/distribution costs but add further expenses for their production. To address this challenge, we proposed a novel strategy for electrocatalytic production of a liquid organic hydrogen carrier with anodic valorization of the process. This review summarizes the state of the art and outlooks in this new concept. The electrocatalytic process is briefly introduced, and the main components are discussed. Subsequently, the electrocatalytic production of liquid organic hydrogen carriers and anodic oxidation from components to processes, together with the paired processes and reactors, are analyzed, highlighting challenges and prospects.
To introduce promotional H2O effects for both CH4 rate and C2 selectivity, the OH radical formation, catalyzed through H2O activation with O2 surface species, was critical for modeling selective Mn-K2WO4/SiO2 catalysts. Based on our reported experimental evidence, which demonstrates the formation of H2O2 through surface alkali peroxide intermediate, the elementary reactions that account for the OH-mediated pathway were added into the microkinetic model. The advanced model adeptly replicated the promotional H2O effects on both OCM rate and selectivity. The data from a low-pressure microkinetic study were treated isothermally, and extended for near-industrially relevant pressures up to 901 kPa. Thermal visualization using an infrared camera found substantial temperature increases at undiluted high-pressure conditions which caused C2 selectivity to drop significantly. When the furnace temperatures were decreased after ignition, side reactions after O2 depletion (e.g., hydrocarbon reforming) were suppressed, obtaining 13.7 (11.8) % yields at 19.9 % CH4 conversion with 68.6 (59.1) % selectivities for C2-4 (C2) at 901 kPa. The temperature was found to be the determining factor of C2 yield which was perturbed by varying space velocity or CH4/O2 ratios. The optimum temperature for high-pressure conditions was predicted as 885 °C at 901 kPa. The study provides mechanistic and industrially relevant understandings for further OCM catalyst design and system application.
Exploiting the continuity equation for mechanistic understanding through spatially resolved SSITKA-DRIFTS
The role of carbonyls in RWGS over Pt/CeO2
Insight into mechanisms of heterogeneously catalyzed reactions holds importance in the development and optimization of new catalytic materials. Yet, the approaches often used in such investigations heavily rely on assumptions concerning the reactor and kinetics. Herein we report a new kind of kinetic investigation taking CO2 hydrogenation reaction, specifically the reverse water–gas shift (RWGS) reaction over 3 wt% Pt/CeO2, as an exemplifying case. The reported approach is based on spatially resolved steady-state isotopic transient kinetic analysis (SSITKA) and diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) identifying gaseous/surface species and their spatial variations along the reactor. This approach allows accurate evaluation of reaction mechanism by identifying correlations among the concentrations of gaseous/surface species and by quantitative description of their spatial variations by a kinetic model. Spatially resolved SSITKA-DRIFTS experiments show carbonate decomposition via a Pt-bound carbonyl to be the main route towards the production of carbon monoxide. Further kinetic modeling of the spatially resolved data confirms this mechanism proposal, and points to the production of water as the rate-limiting step.
Integrated CO2 capture and reduction catalysis
Role of γ-Al2O3 support, unique state of potassium and synergy with copper
Carbon dioxide capture and reduction (CCR) process emerges as an efficient catalytic strategy for CO2 capture and conversion to valuable chemicals. K-promoted Cu/Al2O3 catalysts exhibited promising CO2 capture efficiency and highly selective conversion to syngas (CO + H2). The dynamic nature of the Cu-K system at reaction conditions complicates the identification of the catalytically active phase and surface sites. The present work aims at more precise understanding of the roles of the potassium and copper and the contribution of the metal oxide support. While γ-Al2O3 guarantees high dispersion and destabilisation of the potassium phase, potassium and copper act synergistically to remove CO2 from diluted streams and promote fast regeneration of the active phase for CO2 capture releasing CO while passing H2. A temperature of 350℃ is found necessary to activate H2 dissociation and generate the active sites for CO2 capture. The effects of synthesis parameters on the CCR activity are also described by combination of ex-situ characterisation of the materials and catalytic testing.
Multiphasic reaction of bicarbonate hydrogenation to form formate using homogeneous Ru PNP pincer catalyst in a continuous flow tubular reactor is reported. The reaction system consists of three phases. Catalyst is dissolved in toluene while potassium bicarbonate is dissolved in water. The significance of efficient mixing among the organic phase, aqueous phase and gaseous hydrogen to improve hydrogenation reaction by using different inert packing materials is studied by operando visualization and also quantitatively discussed. The bicarbonate conversion of up to 67% is achieved after optimization of important reaction and reactor parameters. The designed reactor setup comprised of effective recycling system that recycles the catalyst with >99% activity.