A. Urakawa
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Ammonia (NH3) is vital for synthesizing fertilizers and has gained great attention as a carbon-free hydrogen carrier and a hydrogen-rich fuel. Electrochemical ammonia synthesis from nitrate in a water-fed polymer electrolyte membrane electrolyzer is an innovative approach to wastewater treatment. However, the major hurdles to practical implementation are competing hydrogen evolution reactions (HERs) and constrained catalytic efficiency. Herein, we demonstrate the use of polyvinylpyrrolidone (PVP)-modified ruthenium (Ru) nanoparticles as a strategy to drive the desired reaction of nitrate to ammonia. The particle size of Ru was controlled by PVP, enhancing the metal-utilization efficiency and the electrochemical active surface area. PVP modification was found to alter the electron density on Ru, suppressing the HER by increasing the energy barrier of hydrogen coupling to form H2, while promoting absorbed hydrogen (H*) formation, facilitating the hydrogenation of intermediates to ammonia. Benefiting from the combined effects, PVP-10 wt % Ru/C achieved an ammonia production rate of 3800 μg·mgRu–1·h–1, compared to 590 μg·mgRu–1·h–1 for 40 wt % Ru/C at 2 V.
From Batch to Continuous Operation
Hydrogenation of Bicarbonate to Formate at Multiphase Boundaries in a Continuous Stirred-Tank Reactor
The utilization of carbon dioxide (CO2) as a C1 building block has emerged as a promising strategy for sustainable chemical production. Among various CO2-derived products, formate and formic acid are particularly attractive due to their roles as hydrogen carriers, fuel cell feedstocks, and industrial intermediates. Recent advances in Ru-based homogeneous catalysis have enabled efficient hydrogenation of bicarbonate, which was prepared from CO2, in biphasic and triphasic systems. In this study, we employed a continuous stirred-tank reactor (CSTR) for the triphasic hydrogenation of KHCO3 under high-pressure conditions (50 bar of H2), and optimized the stirring conditions using a view cell to ensure efficient mixing. A kinetic model assuming a slow-reaction regime and incorporating the reverse reaction was developed, which accurately predicted the residence time–yield relationship and enabled high formate yields through residence-time optimization. Furthermore, the addition of tris(2,4-di-tert-butylphenyl)phosphite as an antioxidant effectively suppressed residual oxygen contamination, which is a known challenge in flow systems. Catalyst recycling and phase separation were successfully integrated into the flow setup, demonstrating the practicality and scalability of the process. These findings provide a rational framework for designing continuous triphasic hydrogenation systems and contribute to the development of resource-efficient chemical technologies based on CO2 utilization.
Key Drivers of Activity and Selectivity in Cu-Based Catalysts for Methanol Synthesis From CO2
Insights From Atomically Dispersed Promoters
The synergistic Cu–metal oxide (Cu–MOx) interface is critical for selective CO2 hydrogenation to methanol, yet its mechanistic function, the central, long-debated feature of industrial Cu/ZnO/Al2O3, remains ambiguous. Using operando transient DRIFTS-SSITKA, we elucidate the roles of M+ sites (Zn2+, Ga3+, and In3+) on model Cu─M/SiO2 catalysts prepared by surface organometallic chemistry (SOMC). X-ray absorption spectroscopy reveals that these promoters restructure from alloys after reduction to cationic species at the interface under reaction conditions. We find the promoter's electronic effect on formate bond strengths provides quantitative descriptors for both activity and selectivity. All catalysts follow a common formate spillover mechanism, with methoxy hydrogenation/desorption as the rate-limiting step. The intrinsic CH3OH formation rate follows a Sabatier-type volcano with C─O bond strength, while selectivity correlates linearly with C─H bond strength (a proxy for the formate decomposition barrier). Cu─Ga/SiO2 shows the fastest spillover, suppressing CO formation and yielding the highest selectivity; Cu─Zn/SiO2 has optimal binding for the highest activity; In3+ binds formate too strongly, creating a kinetic trap on the strong-binding side of the volcano. These findings bring mechanistic clarity to the debated Cu─Zn(O) synergy, showing selectivity is governed by a balance of electronic stabilization and spillover dynamics.
Green hydrogen plays a crucial role in decarbonization and the future of low-carbon society. Still, its transport/distribution and cost of production, mainly realized by electrolysis, are major hurdles. Liquid H2 carriers reduce transport/distribution costs but add further expenses for their production. To address this challenge, we proposed a novel strategy for electrocatalytic production of a liquid organic hydrogen carrier with anodic valorization of the process. This review summarizes the state of the art and outlooks in this new concept. The electrocatalytic process is briefly introduced, and the main components are discussed. Subsequently, the electrocatalytic production of liquid organic hydrogen carriers and anodic oxidation from components to processes, together with the paired processes and reactors, are analyzed, highlighting challenges and prospects.
Integrated CO2 capture and reduction (CCR) using dual-function materials (DFMs) has emerged as a promising strategy for effective utilization of CO2. A thorough understanding of the reaction mechanisms of CCR using the DFMs is important for enhancing their performances. In this study, Na/Al2O3 and Na/Cu/Al2O3 were compared to investigate the role of Na-based DFMs, particularly transition-metal-free DFMs, in facilitating CCR to CO. Fixed-bed experiments comprising of CO2 capture and reduction phase were performed to examine their performances at various temperatures. The two DFMs exhibited similar behaviors during the CO2 capture phase. In the subsequent reduction phase, the DFMs produced nearly equal amounts of CO, reaching 0.21 mmol/g, at temperatures exceeding 450 °C. By increasing the temperature to 500 °C, the CO production rates reached an identical level of 0.18 mmol/(min·g). Time-resolved in-situ spectroscopy confirmed the formation of carbonate species during the capture phase. Carbonates were further reduced to CO directly or via intermediate formate species in the reduction phase. The formation of formates was predominant on Na/Cu/Al2O3 at temperatures below 400 °C. However, at higher temperatures, the direct reductive decomposition of carbonates to form CO became the dominant pathway for both the DFMs. Elucidation of a more detailed mechanism of the direct reductive decomposition pathway is critical, particularly the role of Na sites during the reduction phase.
Single-atom catalysts, which consist of isolated metal sites immobilized on the support, have attracted significant attention in heterogeneous catalysis due to their high catalytic performance. The so-called strong electrostatic adsorption (SEA), in which a metal precursor is deposited onto an oxide support by electrostatic attraction, is widely employed to obtain single-atom catalysts in wet synthesis. In this work, we investigated the adsorption behavior of Re precursor, perrhenate, on anatase titania as an example of SEA studied by in situ attenuated total reflection infrared (ATR-IR) spectroscopy. The study confirms that the adsorption of perrhenate on titania is enhanced at a lower pH, which is consistent with a SEA model, and that the adsorption and desorption processes are reversible at pH 3.0. The ATR-IR spectroscopic kinetic analysis of the adsorption processes of perrhenate in nitric acid, assuming the Langmuir adsorption model, reveals that the kinetics of the perrhenate adsorption onto titania is influenced by the ionic strength. Furthermore, the adsorption mechanism of perrhenate changes depending on pH between 3.0 and 5.0. This study demonstrates that in situ ATR-IR spectroscopy is a powerful tool for the real-time monitoring and the kinetic study of SEA processes to design atomically engineered catalytic active sites.
Multiphasic reaction of bicarbonate hydrogenation to form formate using homogeneous Ru PNP pincer catalyst in a continuous flow tubular reactor is reported. The reaction system consists of three phases. Catalyst is dissolved in toluene while potassium bicarbonate is dissolved in water. The significance of efficient mixing among the organic phase, aqueous phase and gaseous hydrogen to improve hydrogenation reaction by using different inert packing materials is studied by operando visualization and also quantitatively discussed. The bicarbonate conversion of up to 67% is achieved after optimization of important reaction and reactor parameters. The designed reactor setup comprised of effective recycling system that recycles the catalyst with >99% activity.
Exploiting the continuity equation for mechanistic understanding through spatially resolved SSITKA-DRIFTS
The role of carbonyls in RWGS over Pt/CeO2
Insight into mechanisms of heterogeneously catalyzed reactions holds importance in the development and optimization of new catalytic materials. Yet, the approaches often used in such investigations heavily rely on assumptions concerning the reactor and kinetics. Herein we report a new kind of kinetic investigation taking CO2 hydrogenation reaction, specifically the reverse water–gas shift (RWGS) reaction over 3 wt% Pt/CeO2, as an exemplifying case. The reported approach is based on spatially resolved steady-state isotopic transient kinetic analysis (SSITKA) and diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) identifying gaseous/surface species and their spatial variations along the reactor. This approach allows accurate evaluation of reaction mechanism by identifying correlations among the concentrations of gaseous/surface species and by quantitative description of their spatial variations by a kinetic model. Spatially resolved SSITKA-DRIFTS experiments show carbonate decomposition via a Pt-bound carbonyl to be the main route towards the production of carbon monoxide. Further kinetic modeling of the spatially resolved data confirms this mechanism proposal, and points to the production of water as the rate-limiting step.
When no hydrogen can reach the Pt catalyst in the anode for the hydrogen oxidation reaction (HOR) of an operating proton exchange membrane fuel cell (PEMFC), the anode potential increases and causes the cell potential to be reversed compared to normal operation conditions. During this reversal, the oxygen evolution reaction (OER) and carbon oxidation reaction (COR) will occur at the anode, where the COR has devastating consequences for the electrode. Introducing an OER catalyst limits the COR to occur, which makes a reversal tolerant anode (RTA). In this research, RTAs are differentiated by applying different ball milling times during catalyst layer processing, forming big and small OER (IrOx/TiOx) and HOR (Pt/C) catalyst particles. The two different particle sizes were electrochemically tested using a rotating disc electrode (RDE). Both catalyst sizes show a decrease in OER activity (mA cm−2) accompanied by loss of the ionomer in a self-developed accelerated stress test (AST). The small particle RTAs show higher OER activity as a result of increased surface area. However, during a chronopotentiometry measurement, which mimics a fuel cell reversal, the small particle coatings show a worse reversal tolerance. This phenomenon can be attributed to the increased difficulty in removing oxygen bubbles.
Electrochemical ammonia (NH3) synthesis from nitrate (NO3−) offers a promising greener alternative to the fossil-fuel-based Haber-Bosch process to support the increasing demand for nitrogen fertilizers while removing environmental waste. Previous studies have mainly focused on designing catalysts to promote the direct conversion (NO3− → NH3) while suppressing the two-step pathway (NO3− → NO2− → NH3). We hypothesize that efficient nitrate reduction is possible on simple catalysts by instead promoting the two-step reaction and using chemical reactor principles in a membrane electrode assembly, despite NO2− intermediates. Here, we use an unmodified copper catalyst and control reactivity through current density, flow rate, and electrolyte recycling. Balancing the electrolyte flow rate with current density results in ideal residence times for NO2−, allowing for 91% FENH3 in a 5 cm2 electrolyzer with a NO3− to NH3 partial current of 1.8 A. This work shows that traditional engineering principles can substantially boost the NO3 reduction reaction, even for simple catalysts.