A retrofit analysis on a 90 passengers regional jet aircraft is performed through a multidisciplinary collaborative aircraft design and optimization highlighting the impact on costs and performance. Two different activities are accounted for selecting the best aircraft retrofit solution: a re-engining operation that allows to substitute a conventional power-plant platform with advanced geared turbofan and an on-board-systems architecture modernization, considering different levels of electrification. Besides the variables that are directly dependent from these activities, also scenario variables are considered during the optimization such as the fuel price, the fleet size and the years of utilization of the upgraded systems. The optimization is led by impacts of the retrofitting process on emissions, capital costs and saving costs, computed at industrial level. Overall aircraft design competences (aerodynamics, masses, performance, noise, and emissions) have been computed increasing the level of fidelity and reliability. The whole process is implemented in the framework of the AGILE 4.0 research project in a collaborative remote multidisciplinary approach. Results show that the engine retrofitting can be a profitable solution for both manufacturers and airliners. Conversely, the on-board-system electrification seems to be not convenient in a retrofitting process due to the high capital costs. Depending on the operative scenario, involved stakeholders can properly orient their decision on a retrofitting strategy.

The potential benefits of hybrid-electric or full-electric propulsion have led to an increased interest in this topic over the past decade. Hence the need to develop modern and innovative methods to analyze the performance of aircraft with unconventional propulsion systems. The purpose of this paper is to describe and apply a simulation-based algorithm integrating aeropropulsive effects for the mission analysis of conventional, hybrid-electric, and full-electric aircraft. The method composes the analysis toolbox of the aforementioned software, HEAD (Hybrid-Electric Aircraft Designer), developed by the DAF Research Group. Analysis toolbox has to perform a detailed mission simulation of a generic airplane. The proposed application deals with the evaluation of the effects on performance that wingtip-mounted propellers and distributed electric propulsion on regional turboprop category. The reference aircraft is similar to an ATR-42.

The potential benefits of hybrid-electric or full-electric propulsion have led to the proliferation of many concepts over the past decade. However, in most cases, concepts are referred to aircraft designed starting from early stages of the design process requiring a specific manufacturing chain. This could lead to aircraft which are less appetible in an industrial or economic sense. The present work proposes a complete application of the design process proposed by the authors in recent publications to refit the propulsive system of an already flying regional turboprop. The hybridization process requires the evaluation of many different powertrain architecture to find the most suited to maximize the fuel saving percentage. The resize of thermal and electric components is based on the power requirements provided by a simulation-based analysis of the mission profile. The reference aircraft is similar to ATR-42.