A three-phase buck-type rectifier features a step-down ac-dc conversion function, which is considered as a prominent solution for electric vehicle chargers and telecommunication systems integrated to the grid above 380 V line to line. However, traditional solutions for those applications employ cascaded architectures with an ac-dc boost-type stage and a dc-dc buck-type stage, which may suffer from high switching losses and large dc-link capacitor volume. To relieve this issue, a straightforward carrier-based two-phase-clamped discontinuous pulsewidth modulation (DPWM) strategy with generalized zero-sequence voltage injection is proposed in this article for the commonly employed cascaded circuit. This method can stop the switching actions in the front-end stage during two-third of the grid period, which can yield to the best switching loss reduction. The operations of the front- and back-end converter stages become highly coupled to each other, which reduces the size requirement of the capacitor in the dc link. Therefore, the equivalent circuit behaves as a quasi-two-stage buck-type rectifier allowing an enhancement of the system power density by improving power conversion efficiency and by reducing the volume of passive components and heat sink. The proposed carrier-based two-phase-clamped DPWM strategy is described, analyzed, validated, and compared with different pulsewidth modulation methods on PLECS-based simulation and a 5-kW prototype.

Two-stage AC-DC converters are considered as a prominent solution for DC-type electric vehicle (EV) chargers. However, this kind of architecture suffers from high switching losses with large heatsink and DC-link capacitor volume. To relieve this issue, this paper presents a new hybrid modulation for DC-type EV chargers, where a two-phase clamped discontinuous pulse-width-modulation (DPWM) in the front-end circuit is cooperated with the variable frequency triangular-current mode (TCM) zero voltage switching (ZVS) or its simplified implementation, i.e., boundary-ZVS (B-ZVS) strategy, in the back-end circuit. The former can stop the switching actions in the front-end stage during two-thirds of the grid period, while the AC currents are at their highest values, which can yield to the best switching loss reduction and deliver high power factor operation. Besides, TCM-ZVS or B-ZVS modulations can achieve ZVS turn-on action for all semiconductors during all operating range in the DC-DC stage to further reduce the power losses on the semiconductors. With such characteristics, the proposed strategies can reduce the switching losses of the system to the best extent, and thus allow an enhancement of the system power density by improving the power conversion efficiency. The proposed strategy is described, analyzed, validated, and benchmarked in a 5kW SMD SiC MOSFET-based two-stage AC-DC converter. A 99% power efficiency can be achieved with the solution implementing the TCM-ZVS strategy at an output voltage of 400V and rated power.

Active power decoupling circuits are used in bidirectional single-phase grid-connected systems to enhance the circuit lifetime by creating an alternative path for the typical dc-side power pulsating ripple. Therefore, this reduces the requirement of smoothing dc capacitors allowing compact designs even with the implementation of long life metalized film technology. However, with the necessary addition of auxiliary components, extra power losses in the added switching devices and passive components will be introduced, which will inevitably reduce the system power conversion efficiency. To relieve this issue, a new discontinuous pulsewidth modulation (PWM) strategy with minimum switching losses is proposed in this article. This method detects the converter current and reference voltages synchronously to determine the optimum clamped duration of each circuit phase-leg. With such a characteristic, the proposed strategy can realize the minimum switching losses at any instant, thus improving the power conversion efficiency and potentially the power density of the converter. The proposed modulation method is described, analyzed, validated, and compared with different PWM methods on a 2-kVA bidirectional single-phase ac-dc converter with active power decoupling circuit.

Three-legs active power decoupling (APD) converters are widely studied in the single-phase grid-connected systems to enhance the circuit lifetime by creating an alternative path for the typical existing dc-side power pulsating ripple. Therefore, this reduces the requirement of smoothing dc capacitors allowing compact designs even with the implementation of long life metalized film technology. In this article, to allow enhancement of the system power density by improving power conversion efficiency and thus reducing the requirement of thermal management of the semiconductors, a carrier-based generalized discontinuous PWM strategy is proposed. This method detects the converter ac currents and ac reference voltages to determine the optimum clamped duration in each one of the three bridge-legs, which will minimize the converter overall switching losses. The proposed modulation method is analyzed and validated on a PLECS simulation and a 2 kVA single-phase three-legs APD converter.

The implementation of finite-control-set model predictive control (FCS-MPC) in voltage source inverters (VSIs) can make the system suffer from poor current harmonics performance, which may complicate the design of the required AC filter. To overcome this shortcoming, a carrier-based modulated model predictive control (CB-MMPC) strategy is proposed in this paper. This method enables the utilization of existing PWM modulation techniques with FCS-MPC, where a modulation waveform with zero-sequence signal injection is generated and compared to a triangular carrier wave, while optimizing the selection of the switching states. As it is shown, the studied CB-MMPC strategy not only considerably improves the current total harmonic distortion (THD) but also attains the performance of fast current dynamic response and robustness as the traditional FCS-MPC. Herein, the detailed implementation of the CB-MMPC control strategy is given, while considering its application to the current feedback control loop of a three-phase three-wire two-level VSI modulated at constant switching frequency. Finally, PLECS circuit simulation and a 3-kW VSI prototype are used to verify the superiority and the effectiveness of the presented CB-MMPC strategy. This is also benchmarked to the FCS-MPC and dead-beat based controllers.