P. Bauer
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452 records found
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The operation of residential energy hubs with multiple energy carriers (electricity, heat, mobility) poses a significant challenge due to different carrier dynamics, hybrid storage coordination and high-dimensional action-spaces. Energy management systems oversee their operation, deciding the set points of the primary control layer. This paper presents a novel 2-stage economic model predictive controller for electrified buildings including physics-based models of the battery degradation and thermal systems. The hierarchical control operates in the Dutch sequential energy markets. In particular common assumptions regarding intra-day markets (auction and continuous-time) are discussed as well as the coupling of the different storage systems. The best control policy it is best to follow continuous time intra-day in the summer and the intra-day auction in the winter. This sequential operation comes at the expense of increased battery degradation. Lastly, under our controller, the realized short-term flexibility of the thermal energy storage is marginal compared to the flexibility delivered by stationary battery pack and electric vehicles with bidirectional charging.
In a dual active bridge converter, the split series inductance configuration with finite magnetizing inductance can provide an additional degree of freedom to optimize the converter's performance. However, this magnetic configuration results in three separate magnetic structures, which increases the volume and footprint. To address this issue, this article proposes a four-winding integrated magnetic structure comprising decoupled primary inductance, secondary inductance, and a transformer capable of independent tuning. The fluxes produced by primary and secondary inductors within the integrated structure consistently oppose in the middle leg of the inductor core, resulting in reduced losses and a smaller volume. A design methodology based on an analytical model has also been developed to systematize the design process. A sensitivity analysis is performed using the finite element method to verify the decoupling operation. An 11 kW, 775 V/450 V prototype is implemented, and the integrated magnetic structure is compared with its discrete implementation under steady-state thermal conditions at different ambient temperatures. A volume reduction of 12.1% and magnetic loss reduction of 4.5% is achieved, while the converter efficiency remains higher or comparable to that of the discrete implementation across the entire operating range.
This paper introduces a novel control strategy for Modular Multilevel Resonant converters (MMR) in Solid-State Transformer (SST) applications, with a focus on medium-voltage conversion for hydrogen electrolyzers. The article first reviews voltage control methods in MMR, analyzing their operational principles and regulation capabilities. A continuous modulation index control method with double-step staircase waveform modulation is then proposed, simplifying the control scheme to a single control variable while maintaining robust controllability. Meanwhile, the proposed approach maintains comparable power loss and harmonic performance to existing methods under the investigated operating conditions. Simulations and experiments are conducted to verify the feasibility and practical implementation of the proposed approach.
In dual active bridge (DAB) converters, the external series inductor is often placed on the high-voltage side to reduce its losses, but in this configuration, the transformer magnetizing inductance is excited by the reflected voltage of the low-voltage port. This configuration can lead to higher transformer core losses for the DAB converter. However, in a split inductor configuration, the magnetizing current is supplied by both the high-voltage and low-voltage side bridges, reducing the volt-seconds across the magnetizing inductance and therefore reducing core losses. In this work, an analytical expression for the transformer magnetization voltage is presented, and the reduction in transformer core loss achieved by using a split inductance configuration is calculated. An 11kW, 775V/450V prototype is implemented, and both magnetic configurations are experimentally compared under identical volume and thermal conditions for a wide power range at 450V. Under steady-state thermal conditions at 450V and 11kW, the split-inductance configuration achieves up to a 5.88% reduction in total converter losses and an 18.3°C decrease in the worst-case transformer core temperature compared to the high-voltage-side inductance configuration.
On the Efficiency Limits and Electric Field Stresses of Wireless Charging for Electric Buses
A 50-kW Experimental Study Based on Opportunity Charging
Inductive power transfer (IPT) presents a promising solution for opportunity charging of electric buses. However, achieving an optimal balance between pad area, power transfer efficiency, and misalignment tolerance remains a significant challenge. This article explores the tradeoffs between power transfer efficiency and area-related power density and investigates the electric field distribution in the charging pads of wireless charging systems. The design requirements are first established. Based on these, a multiobjective optimization (MOO) framework is developed to address insulation constraints and current density limitations within the windings. The resulting Pareto front reveals that lower area-related power densities correspond to reduced efficiency, highlighting a fundamental design tradeoff. Furthermore, the study identifies critical regions within the charging pads that are the most susceptible to insulation failure. A 50-kW prototype was implemented and tested, with experimental results showing a dc-dc power efficiency ranging from 97.165% to 96.824% under 100-mm X and Y misalignment, and a stray field of 13.86μ T.
This paper proposes a hybrid model predictive control (HMPC) strategy for a three-level neutral-point-clamped (3L NPC) rectifier to optimize the operation of electrolyzers for green hydrogen production. Unlike conventional approaches that focus primarily on inverter applications, the proposed method directly addresses the critical issue of neutral-point voltage imbalance in NPC rectifiers. The control framework combines discrete switching-state selection with adaptive objective prioritization, utilizing real-time capacitor voltage measurements to exploit switching-state redundancy. A multi-objective cost function balances current tracking, DC-link voltage regulation, neutral-point voltage balancing, and switching-loss minimization. An adaptive weighting mechanism dynamically prioritizes control objectives in response to system conditions such as renewable intermittency and grid disturbances. To improve long-term reliability, the strategy introduces state diversity enforcement and inactivity penalties, reducing capacitor stress without compromising harmonic performance. The effectiveness of the proposed method is evaluated using a dynamic equivalent model of a proton exchange membrane (PEM) electrolyzer, enabling a realistic assessment of green hydrogen production. Validation through hardware in the loop (HIL) test demonstrates robust current control and stable DC-link voltages in varying operating scenarios.
Many DC energy solutions have emerged as potential candidates to enhance the electrical infrastructure in a localized approach, allowing future expansion in the transportation sector despite the congestion of the utility grid. However, the risk of designing large power converter units as controllable substations in complex networks, such as electric railway systems, has encouraged the sophistication of modeling and testing tools. This paper presents a high-fidelity, real-time model implementation of a controllable substation for DC traction power systems. This representative model is developed to facilitate the testing of different upgrading options to understand and quantify how these changes will affect the system and, more importantly, which features are critical to further increasing the sustainability of the railways. This is applied to a case study of the Dutch railway system in Wierden. It is found that while controllable substations can reduce voltage drops from an average of 400 V to only about 230 V, the benefit they bring in regenerative braking harvesting does not outweigh the investment costs, calling for further investigation of energy storage systems as another potential solution.
This study presents a current balancing technique for high-current windings in medium-frequency transformers (MFTs), particularly relevant to solid-state transformer (SST) applications. Handling high currents on the low-voltage high-current winding of MFTs is challenging due to skin and proximity effects. Conventional techniques, such as continuously transposed conductors (CTCs) and parallel winding paths, are applicable but have limitations in medium-and high-frequency applications such as SSTs due to skin and proximity effects. To address these issues, a modular and tunable compensation method is proposed, based on adding small, series-connected inductive elements (compensation toroids) to each parallel winding path. Experimental results from a prototype validate the proposed compensation technique, highlighting its effectiveness in mitigating unbalanced current distribution. Finite element analysis (FEA) and experimental validation across a wide frequency range (1–10 kHz) confirm the effectiveness of the method. The results demonstrate a significant reduction in current imbalance with minimal added losses or system impact.
Quantifying energy transport by electric vehicles
A Monte Carlo and optimization framework for flexible energy communities
This paper presents a practical approach to reduce the size of medium-frequency, medium-voltage dry-type transformers through the innovative use of semiconductive screening. The proposed method minimizes the required air gaps, a critical aspect of dry-type transformer design, particularly for medium-frequency applications. Analytical approaches and Finite Element Method (FEM) simulations in COMSOL are used to demonstrate how to achieve a uniform electric field distribution within the transformers. Experimental investigations by means of partial discharge measurement on a prototype epoxy-based stress cone termination with a semiconductive shield are conducted. The results demonstrate the potential for this method to enhance transformer performance and provide a foundation for further advancements in medium-frequency transformer design.
Medium-Frequency Transformer for SST Applications
Design and Optimization
This work presents a downscaled validation of a medium-voltage, medium-frequency transformer (MFT) concept designed for high-current operation on the secondary side using multiple parallel paths. The design is based on a modular winding approach, which simplifies the construction process and conductor placement on the bobbin. A systematic design and optimization procedure is developed, combining analytical calculations and finite-element simulations to explore the mass-efficiency tradeoff and to select a candidate design that meets specified leakage inductance and loss targets. The developed prototype serves as a proof of concept, demonstrating that the electrical, magnetic, and insulation requirements of the full-scale MFT can be effectively verified at reduced power levels. The fabricated prototype is tested under short-circuit and partial discharge conditions. The impedance measurements confirmed the expected resonance behavior, and the partial discharge test results verified sufficient insulation performance under high-voltage stress. The results provide experimental evidence for the scalability and feasibility of the proposed transformer design and offer guidelines for the use of 3D-printed supports, grain-oriented electrical steel cores, and windings in medium-voltage, MFT systems for hydrogen production applications.
In dual active bridge (DAB) converters, series inductor and transformer functionalities are integrated into a single magnetic core structure to improve efficiency or power density. Allowing independent tuning of this integrated series inductance and magnetizing inductance gives higher design flexibility. However, the existing integrated magnetic methods often lower magnetizing inductance, compromise the transformer winding coupling, require complex custom core designs, or cannot effectively decouple transformer and inductor fluxes in the case of separate transformer and inductor windings. To overcome these problems, this article proposes a unified core structure that allows independent tuning of series inductance without the above-mentioned limitations. To demonstrate the performance of the proposed integrated structure, a DAB converter for a dc–dc electric vehicle charging application is built, and the proposed integrated structure is compared with discrete transformer and inductor structures under identical core volume and thermal steady-state conditions. It is experimentally validated that for the proposed structure at a high output voltage and high load conditions of 450 V and 9 kW, the magnetic power loss reduction is 8.8%, whereas, at a low output voltage and high load conditions of 250 V and 7 kW, the magnetic power loss reduction is 13.0%. Furthermore, this article presents an iterative design methodology based on the derived reluctance and analytical models to systematize the design process.
Failures associated with thermo-mechanical fatigue are one of the dominant reasons for faults in power electronic converter-based electrical systems. This review explores such thermal stress-induced reliability challenges in power converters, focusing on key package-related failure mechanisms such as bond-wire fatigue, solder degradation, and chip metallization wear-out. The study emphasizes the importance of mission-profile-based reliability assessment, highlighting the effects of operational and environmental conditions on the long-term performance of power modules. Key findings reveal how repetitive thermal cycling and environmental variations lead to critical failures, underscoring the need for effective thermal management and design-for-reliability strategies. The primary goal of this paper is the quantitative, comparative reliability analysis across multiple high-power applications, moving beyond qualitative summaries. This review aims to support future research on predictive reliability modeling, mission-profile-based lifetime estimation, and robust design strategies for wide-bandgap-based high-power converters. Ultimately, the insights provided are intended to guide the development of more robust power electronic systems for emerging energy and mobility infrastructures.
Analysing the impact of the different pricing policies on PV-battery systems
A Dutch case study of a residential microgrid
This study investigates the techno-economic impacts of various pricing policies on a photovoltaic (PV) system combined with battery energy storage (BES) as a single integrated system within a Dutch residential building. With the increasing adoption of PV systems, managing reverse power flow and grid stability becomes crucial. The study evaluates different scenarios, including net metering, feed-in tariffs (FiT) with time-of-use (TOU), RTP pricing, and subsidised BES. Using a multi-objective genetic algorithm, the optimal size and charging/discharging patterns of the PV-BES system were determined. The optimisation simultaneously minimises the Net Present Cost (NPC) and maximises the Self-Consumption Rate (SCR), to determine the PV-BES size that achieves an optimal balance between economic and technical performance. Results indicate that RTP pricing significantly enhances SCR. While the levelised cost of electricity (LCOE) and payback periods (PBP) are initially higher in the RTP pricing scenario, subsidising BES can mitigate these disadvantages. Additionally, incorporating price limit control variables into the energy management system (EMS) optimises the charging/discharging cycles, extending BES lifetimes and potentially increasing future revenues. These findings provide insights for policymakers to balance economic benefits and grid technical requirements through effective PV-BES integration.
Due to the increasing requirement of charging power for electric vehicles, especially heavy-duty electric vehicles (HDEVs), this paper proposes novel matrix converter-based three-phase medium voltage AC (MVAC) grid-connected modular high-power wireless charging systems. The stiff DC-link absent power transfer from low-frequency AC to high-frequency AC is achieved by the full-bridge direct matrix converter (FBDMC). The cascaded FBDMC structure is proposed to achieve the MVAC grid connection. The three-phase coupler is used here to generate the rotating magnetic fields to achieve higher transfer capability and power density. The second and third grid harmonics can be cancelled due to the nature of the FBDMC and three-phase system, which results in significantly less DC-link current ripple compared to single-phase wireless charging systems. Several novel connections between FBDMCs and coils are proposed to provide more flexibility and multiplexity for WPT charging. The topology is verified by the simulation in PLECS and by a down-scale experiment setup.
Owing to the intermittent characteristics of renewable energy sources (RESs) and the unpredictability of load demand, integrating multiple RESs and energy storage systems (ESSs) has become imperative. Modular Multiport Converters (MMPC) have emerged as a viable solution to meet this need, offering superior performance, efficiency, and reliability compared to multiple SISO DC/DC converters. To this end, this paper presents a comprehensive model of an MMPC, which is bidirectional and capable of operating in both step-up and step-down modes. Following the derivation of the converter model, a robust μ-controller using the D − G − K iterative procedure is designed. This controller addresses the cross-coupling challenges inherent in MIMO systems and effectively overcomes the parametric uncertainties associated with the converter. Finally, hardware-in-the-loop (HIL) test results derived from OPAL-RT 4610, and experimental results from a prototype are used to validate this control approach.