To reduce emissions, methanol is a favorable carbon-neutrally-producible alternative fuel, which can substitute gasoline in direct-injection spark-ignition (DISI) engines. Robust DISI engine operation relies on a consistent air-fuel mixture. To understand the physical processes that characterize the mixture formation, predictive computational fluid dynamics (CFD) simulations are used to improve the understanding, operation, and emissions of these engines. However, using an alternative fuel such as methanol often poses challenges to the CFD simulations’ validity due to the alteration of the fuel properties. This study presents the validation of a CFD modeling approach that can be applied to the predictive modeling of DISI methanol engines. Our methodology uses Lagrangian-Eulerian methods to model the methanol eight-hole counter-bore style Spray M injector from the Engine Combustion Network (ECN). We used the Spray M1 condition, which represents a late-injection spray under a high ambient pressure and temperature environment. For the present study, we employed both a Reynolds Averaged Navier Stokes (RANS) and a Large Eddy Simulation (LES) turbulence approach in CONVERGE-CFD. To validate our models, we used the projected liquid volume (PLV) maps generated by the tomographic liquid volume fraction (LVF) based on methanol. Subsequently, we tuned our models based on the corresponding numerical predictions of the liquid penetration and LVF distributions. The results demonstrated that both the RANS and LES models could replicate the spray morphology and liquid length. While the RANS model was unable to fully capture the complex phenomena of spray collapse and sweeping in the methanol multi-hole spray, the LES model effectively reproduced these behaviors without excessive tuning effort.

Renewably produced methanol is a promising fuel for internal combustion engines in long-range transportation thanks to its scalability, liquid storage, and favorable combustion properties. However, the distinction between different injection and ignition strategies for methanol engines and the resulting combustion mechanisms has not been consistently defined. Moreover, diffusion combustion strategies are favored over premixed strategies in large engines because of higher methanol energy fractions, disregarding the advantages of premixed approaches, such as reduced nitrogen oxide emissions and retrofitting opportunities. To address ambiguity in terminology, this paper proposes a classification framework for injection and ignition strategies and applies it to methanol-fueled internal combustion engines. Subsequently, this review focuses on experimental studies of methanol-fueled heavy-duty engines, which are crucial for transitioning to renewable and sustainable energy in long-range transportation. This research summarizes the impact of the reviewed injection and ignition strategies on combustion characteristics, engine performance and emissions to identify key trends. Furthermore, this review highlights how specific design and operating parameters influence premixed dual-fuel combustion, offering insights into optimizing performance and emissions. While mono-fuel and premixed dual-fuel strategies with methanol can significantly promote methanol use in heavy-duty engines and reduce harmful emissions like nitrogen oxides, a rise in unburned hydrocarbon emissions may also be expected, necessitating further research in this area. Additionally, methanol injection location in premixed dual-fuel schemes affects its cooling effect, influencing volumetric and thermal efficiency. Overall, this study deepens our understanding of methanol's impact on heavy-duty engine performance, highlighting critical challenges to be addressed for advancing sustainable transportation.

Methanol is considered an alternative fuel for the shipping decarbonisation, the properties of which, however, impact the marine dual-fuel engines ignition and combustion characteristics, especially at low load conditions. This study aims at parametrically optimising a marine dual-fuel engine operating with methanol high energy fraction at low loads to achieve knock-free combustion with the highest efficiency and lowest emissions. Computational Fluid Dynamics (CFD) modelling in the CONVERGE software is employed for the investigated large-bore marine four stroke engine considering four injection strategies including single, two stage and stratified injection. The Reynolds Averaged Navier Stokes (RANS) approach is employed to represent turbulence, the Lagrangian-Eulerian approach is used for the spray formation, and the SAGE detailed chemistry solver is used for modelling combustion. The CFD model was first developed and validated for the engine diesel mode. Subsequently, the validated model was expanded to accommodate the direct injection (DI) of both methanol and diesel fuels. Parametric runs are performed considering the compression ratio (CR) in the range 14–17 and the temperature range at inlet valve closing (T_IVC) 360–400 K. The results reveal that acceptable combustion efficiency and high thermal efficiency are achieved with CR and T_IVC above 17 and 380 K respectively for single injection, above 16 and 380 K respectively for double injection, as well as above 14 and 360 K respectively for stratified injection. Stratified injection is proposed to improve engine performance and reduce NOx emissions. This study provides insights to achieve stable and efficient operation of methanol-fuelled marine engines at low loads, and as such it contributes to the maritime industry decarbonisation.

The maritime sector aims to achieve short and medium-term sustainability targets through the conversion of Internal Combustion Engines to methanol operation. For small to medium sized engines, Port Fuel Injection (PFI) is the most viable injection method to achieve this conversion. However, the knowledge of the behaviour of methanol in combustion engines, particularly its spray characteristics under PFI conditions, is limited. To better understand liquid methanol sprays, this paper studies the injection of methanol in marine PFI conditions through Computational Fluid Dynamics (CFD) modelling. The CFD models use the Lagrangian-Eulerian (LE) coupling method within the Reynolds Averaged Navier Stokes (RANS) turbulence framework. Numerical results were validated using dedicated methanol experiments from the literature for both high and low injection pressures. Subsequently, this predictive CFD framework was used in a number of different injection pressures with scaled injection quantities that represent marine applications. Moreover, we demonstrated that high injection pressure improves atomisation and, thus, evaporation prior to wall impingement. This work strongly contributes to our understanding of marine PFI methanol engines by modelling fuel quantities relevant for ship applications. Our approach can be implemented in full engine simulations to solve evaporation challenges often found in small-bore methanol marine engines.

Methanol is a promising alternative fuel, which can assist in reducing emissions in heavy-duty dual-fuel (DF) compression ignition (CI) engines. In medium and large bore marine engines, DF operation is achieved through either direct injection (DI) or port fuel injection (PFI) of methanol with diesel acting as a DI pilot fuel for ignition. However, the injection of methanol presents a significant challenge due to its high latent heat of vaporization and decreased lower heating value (LHV) compared to diesel. Therefore, for the same energy content operation, methanol requires around eight times the amount of heat to evaporate completely in comparison to diesel, which results in lower in-cylinder temperatures. This charge cooling effect leads to a strong negative temperature gradient influencing ignition and flame propagation. This paper aims to quantify the cooling effect of methanol in a heavy-duty dual-fuel DICI engine environment. The presented methodology uses Computational Fluid Dynamics (CFD) simulations to model methanol sprays with validation originating from the Engine Combustion Network (ECN) Spray D experimental data. The CFD models operate within the Lagrangian-Eulerian framework in CONVERGE-CFD using the Reynolds Averaged Navier Stokes turbulence modelling. Compared to diesel, injecting methanol with the same energy content exhibited up to 100 K more decreased temperature within the mixture. Consequently, this cooled mixture may pose challenges to combustion stability due to the intense temperature gradients. Nonetheless, lower mixture temperature decreases NOx emissions, which can prove beneficial for high methanol energy fractions in dual-fuel DICI engines.