Acetic acid production from renewable processes such as biomass hydrolysis and electrochemical reduction of CO₂ exhibits low concentrations, which make downstream separation challenging. We measured the vapor–liquid equilibria of the binary systems acetic acid + 2-methyltetrahydrofuran (2-MTHF), methyl-t-butyl ether (MTBE) + acetic acid, and the ternary liquid–liquid equilibria of the system 2-MTHF + AA + water, fitted the data to the UNIQUAC-HOC and NRTL models, designed a hybrid extraction-distillation process for acetic acid separation with 2-MTHF, and evaluated its economics and compared with that of three other commonly used solvents (i.e., ethyl acetate, MTBE, and methyl propyl ketone). The lowest and highest costs of separation were observed for MTBE and MPK, while 2-MTHF and EA showed similar performance. The cost of separation increased exponentially as the feed concentration decreased, and renewable processes should aim for at least 5 wt % acetic acid in the feed to allow economically feasible separation.

Formic acid (FA) is an interesting hydrogen (H2) and carbon monoxide (CO) carrier that can be produced by the electrochemical reduction of carbon dioxide (CO2) using renewable energy. The separation of FA from water is challenging due to the strong (cross)association of the components and the presence of a high boiling azeotrope. For the separation of dilute FA solutions, liquid-liquid extraction is preferred over conventional distillation because distilling large amounts of water is very energy-intensive. In this study, we use 2-methyltetrahydrofuran (2-MTHF) to extract FA from the CO2 electrolysis process, which typically contains <20 wt % of FA. Vapor-liquid equilibrium (VLE) data of the binary system 2-MTHF-FA and liquid-liquid equilibrium (LLE) data of the ternary system 2-MTHF-FA-water are obtained. Continuous extraction and distillation experiments are performed to test the extraction power and recovery of 2-MTHF from the extract. The VLE and LLE data are used to design a hybrid extraction and distillation process to produce a commercial grade product (85 wt % of FA). A detailed economic analysis of this hybrid extraction-distillation process is presented and compared with the existing FA separation methods. It is shown that 2-MTHF is a cost-effective solvent for FA extraction from dilute streams (<20 wt % FA).