Bio composites façade panels are an example of circular building products. Using circular products not only decreases embodied carbon, it also contributes not to exhaust natural resources (by recycling them). However if such a building product is a their end of life, they end up as waste (landfill) or are being incinerated, the embodied carbon is released again.
To find an better solution for their end of life, recycling of these bio composite façade panels is researched by recycling the material into filler for a new bio composite façade application that meet the requirements. The main research question focuses on:
“How can bio composite façade panels at their end of life be recycled into new bio composite façade panels while maintaining or increasing their high performance properties and freedom of design?”
In this research this was tested through experimental testing where different recycled fillers were compared to the virgin almond shell filler. The different fillers were tested on mechanical, durability and functional properties that are vital to façade applications.
The results of the experimental testing showed that the recycled filler samples have potential as façade applicants. The mechanical strength is lower compared to the virgin filler sample, but the durability properties are higher. In terms of workability, the higher the filler load the more workable the samples are. In the visual 3D panel testing it became clear that the recycled filler samples have a less smooth finished surface. As a façade panel it is important to withstand wind loads, weathering, impacts and be aesthetically pleasing.
Recycling bio composite façade panels can be realized. Some properties are lower compared to the original product, but with the right adjustments they can be used in a façade applicant. A more functional application such as a corner panel would be more suitable for this material given the visual appearance of the surface.
This research shows promising results, but more research needs to be done on the usage of recycled bio composites in façade panels.