Currently, onshore wind turbines are economical for 2.5 mega-watt inland installation [1]. One of the alternatives to achieve the higher power capacity in onshore wind turbines is to go to higher altitude, which increases the wind speed and has more uniform wind pressure, leading to higher possible annual energy production and relatively lower maintenance costs due to wind shear induced vibrations. This paper deals with a predesign of a new type of tower that should overcome known disadvantages of steel tubular towers for heights over 150 meters. This first part of the paper addresses the viability of a hybrid support structure in respect of ultimate limit states and structural dynamics as part of the requirements in exploring the feasibility of the hybrid tower concept. The hybrid wind turbine tower concept consists of a lattice (lower) structure and a tubular tower for the higher tower segment. The study cases found in literature were designed with maximum height of 160m and the 2.5MW wind turbine. Moreover, they used commercial "L" sections which leads to high number of connections and bolts. The project that supports the present paper aims at using optimally design hollow cross sections, to reduce the number of connections, and low maintenance type bolts. The developed study case is made for 220m tower height and using 5MW wind turbine.@en

Purpose: In the last decades, the demand and use of renewable energies have been increasing. The increase in renewable energies, particularly wind energy, leads to the development and innovation of powerful wind energy converters as well as increased production requirements. Hence, a higher supporting structure is required to achieve higher wind speed with less turbulence. To date, the onshore wind towers with tubular connections are the most used. The maximum diameter of this type of tower is limited by transportation logistics. The purpose of this paper is to propose an alternative wind turbine lattice structure based on half-pipe steel connections. Design/methodology/approach: In this study, a new concept of steel hybrid tower has been proposed. The focus of this work is the development of a lattice structure. Therefore, the geometry of the lattice part of the tower is assessed to decrease the number of joints and bolts. The sections used in the lattice structure are constructed in a polygonal shape. The elements are obtained by cold forming and bolted along the length. The members are connected by gusset plates and preloaded bolts. A numerical investigation of joints is carried out using the finite element (FE) software ABAQUS. Findings: Based on the proposed study, the six “legs” solution with K braces under 45° angle and height/spread ratio of 4/1 and 5/1 provides the most suitable balance between the weight of the supporting structure, number of bolts in joints and reaction forces in the foundations, when compared with four “legs” solution. Originality/value: In this investigation, the failure modes of elements and joints of an alternative wind turbine lattice structures, as well as the rotation stiffness of the joints, are determined. The FE results show good agreement with the analytical calculation proposed by EC3-1-8 standard.@en

A steel hybrid structural solution for onshore wind turbine towers was proposed in the European project SHOWTIME. This solution is used in the lattice structure for the lower portion of the tower. Recently, a procedure for fatigue life estimation of steel half-pipes bolted connections applied in global structural models using multiaxial Smith-Watson-Topper (SWT) criteria was proposed by Öztürk et al. In this paper a procedure for design S-N curve modelling of steel half-pipes bolted connections is proposed. This procedure is based on a local approach using multiaxial fatigue criteria together with an elastoplastic analysis using the finite element method. The materials to be used in this analysis are the S355 and S690 steels. This evaluation to be performed is calibrated with experimental results of fatigue tests of the connection under consideration.@en