Numerous studies have demonstrated the viability of lightweight Fe-Mn-Al-C steels for exhibiting an improved balance of high strength and high ductility in automotive applications. However, their high-cycle fatigue behaviour has been scarcely studied. This work examines the effect of κ-carbides formed during the aging treatment on the high-cycle fatigue performance of an austenitic Fe-29Mn-8.7Al-1C (wt. %) steel. The material is studied in solution-treated, under-aged, and peak-aged conditions. High-cycle fatigue tests and analysis of fatigue fracture surfaces were performed using SEM and EBSD techniques. The results indicate satisfactory high-cycle fatigue performance in the aged material, somewhat better than for high Mn steels. Fatigue crack formation and growth occur predominantly via a quasi-cleavage mechanism along the [1 1 1] crystallographic planes, which is also a plane for planar glide and the formation of persistent slip bands during plastic deformation. The nanoscale intragranular κ-carbides in the aged samples interact with the gliding dislocations, resulting in the shearing of nanoscale κ-carbides in a weakly coupled regime. The resistance of particles to shearing is determined by their size, volume fraction, and antiphase boundary energy (γ_APB), which vary during the aging process. The aged Fe-29Mn-8.7Al-1C steel significantly improves the fatigue strength as the formation of persistent slip bands is delayed due to an additional energy barrier related to the shearing of the κ-carbides. This improvement peaks in the under-aged condition and decreases with further aging time.

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Previous research has consistently found that introducing metastable retained austenite (RA) as a second phase retards the failure of steel under fatigue. However, the reasons for this benefit are not understood. Accordingly, the properties of RA most advantageous to resist fatigue are not known. Within this context, this paper examines the interaction between second-phase RA and short fatigue crack growth in a steel processed via quenching and partitioning, using quasi in situ electron backscatter diffraction experiments. Results show that most RA transforms into martensite under the plastic strain surrounding the crack. They also reveal various mechanisms whereby RA transformation delays short fatigue crack propagation; transformation-induced crack closure (TICC), crack deflection and branching, and roughness-induced crack closure (RICC). Crack deflection and branching are driven by a tendency of cracks to propagate towards transformed RA, which is against the previous assumptions in the literature. Furthermore, the impact of crack deflection/branching on retardation is more powerful than that of TICC acting alone. Microstructures including second-phase RA should avoid RA-lean areas and promote elongated RA grains, with relatively large size, and major axis normal to the preferential crack growth direction. Untransformed RA within the plastic zone (i.e. overstabilized) does not contribute to crack retardation.

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Quenching and partitioning (Q&P) treatment has been proven effective in manufacturing advanced high strength steels with high content of retained austenite, showing the improved balance of high strength and sufficient ductility. This method has been very well elaborated for carbon steel processing over the last two decades. Though it can also be potentially applied for processing other steel families, this has been scarcely studied. This article focuses on the effect of chemistry and heat treatment parameters on the microstructure and properties of Q&P treated martensitic stainless steels. Three different martensitic stainless steels with different contents of alloying elements are subjected to Q&P processing with varying quenching temperature or partitioning temperature and partitioning time. The tensile behavior of the Q&P treated steels is studied. The effect of chemistry and Q&P treatment parameters on the microstructure and tensile properties is analyzed. The effect of plastic deformation on the microstructure of the Q&P treated steels is also investigated. It is demonstrated that the Q&P treated martensitic stainless steels can show a good combination of enhanced strength and sufficient tensile ductility. Their uniform elongation increases with the increasing volume fraction of retained austenite due to the transformation induced plasticity (TRIP) effect. The ability of the martensitic matrix to accumulate plastic deformation also plays an important role. The Q&P process - microstructure - property relationship is discussed.

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Recent studies have demonstrated the viability of quenching and partitioning (Q&P) treatment for processing martensitic stainless steels showing an improved balance of high strength and sufficient ductility. However, to date, the fatigue behaviour of these materials has not been explored. This study examines the effect of their complex hierarchic microstructure on high cycle fatigue performance. Three steels with different alloying element contents underwent Q&P processing, resulting in multiphase microstructures rich in retained austenite. High cycle fatigue tests and analysis of fatigue fracture surfaces were performed using SEM and EBSD techniques. The results indicate satisfactory high cycle fatigue performance in Q&P treated martensitic stainless steels, surpassing traditional counterparts. Fatigue cracks predominantly form and propagate along martensite packet and block boundaries, while prior austenite grain boundaries and MnS inclusions have minimal influence on fatigue crack formation and growth. Microplastic deformation at the fatigue crack tip enhances local KAM values and triggers localized transformation of retained austenite grains. It is hypothesized that the developed Q&P treated martensitic stainless steels exhibit improved resistance to low cycle fatigue.

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The article focuses on the effect of alloying and microstructure on formability of advanced high strength steels (AHSSs) processed via quenching and partitioning (Q&P). Three different Q&P steels with different combination of alloying elements and volume fraction of retained austenite are subjected to uniaxial tensile and Nakajima testing. Tensile mechanical properties are determined, and the forming limit diagrams (FLDs) are plotted. Microstructure of the tested samples is analyzed, and dramatic reduction of retained austenite fraction is detected. It is demonstrated that all steels are able to accumulate much higher amount of plastic strain when tested using Nakajima method. The observed phenomenon is related to the multiaxial stress state and strain gradients through the sheet thickness resulting in a fast transformation of retained austenite, as well as the ability of the tempered martensitic matrix to accumulate plastic strain. Surprisingly, a Q&P steel with the highest volume fraction of retained austenite and highest tensile ductility shows the lowest formability among studied grades. The latter observation is related to the highest sum of fractions of initial fresh martensite and stress/strain induced martensite promoting formation of microcracks. Their role and ability of tempered martensitic matrix to accumulate plastic deformation during forming of Q&P steels is discussed.

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In this work, we investigate the sensitivity of the microstructure and mechanical properties of an ultrafast heat treated low carbon-steel to the peak temperature. In all studied cases, the steel was heated within the intercritical temperature range (i.e. between the AC1 and AC3 temperatures). Both the peak temperature and soaking time were varied, and their effect on the size, the fraction of individual microstructural constituents and their tensile mechanical response were investigated. It is shown that the increasing peak temperature and soaking time promote austenite formation and recrystallization processes in the ferritic matrix. The highest nanohardness is shown by martensitic grains, while recovered ferrite demonstrated slightly higher nanohardness compared to recrystallized ferrite. The applied heat treatment parameters have a strong effect on the nanohardness of martensite, whereas the nanohardness of ferrite microconstituents is not sensitive to variations of peak temperature and soaking time. The non-recrystallized ferrite is harder than its recrystallized counterpart due to the higher dislocation density of the former. Increasing peak temperatures promote strengthening in the material at the expense of its ductility mainly due to increased martensite fraction. The steel demonstrates enhanced strain hardening ability independently of the peak temperature. Analysis of the experimental results showed that the industrial processing window of ±10 °C may lead to some heterogeneity of the local microstructure in the ultrafast heat treated sheets. However, the latter should not have any negative effect on the overall mechanical behavior of the ultrafast heat treated steel sheets on the macro-scale.@en

The main objective of this study is to understand the effect of the soaking time during the ultrafast heat treatment of a low carbon steel on its complex multi-phase microstructure, tensile mechanical behavior and properties of individual microconstituents. Tensile tests were performed to determine the macro-mechanical properties. Nanoindentation testing was carried out on individual microconstituents (martensite, recrystallized ferrite and non-recrystallized ferrite) identified a priori via EBSD analysis to measure their properties. It is shown that ultrafast heating combined with short soaking times results in improved macro-mechanical properties due to finer grain size and higher fraction of non-recrystallized ferrite, that has a higher nanohardness than recrystallized ferrite. Prolonged soaking times eliminate the advantages of the ultrafast heat treatment. This occurs because, even though a long soaking time promotes a higher volume fraction of martensite than a short one, it also induces substantial grain growth and complete recrystallization of the ferritic matrix. On the micro-scale, the ferritic grains show two different types of mechanical response. The recrystallized ferritic grains are prone to show pop-in events on the nanoindentation curves that are associated to dislocation nucleation events as a consequence of their low dislocation density, while non-recrystallized ferritic grains demonstrate a continuous response. The relationship between microstructure and mechanical properties on the macro- and micro-scales is discussed with respect to the microstructure, which in turn strongly depends on the applied heating rate and soaking time. A general recipe for microstructural design to improve the tensile mechanical behavior of low carbon steels implementing controlled heating and soaking conditions is outlined.@en

In this work, a Fe-0.25C-3.0Mn-1.5Si-0.023Al-0.015Cr (wt%) steel was subjected to the quenching and partitioning (Q&P) treatment, and its mechanical behavior and microstructure evolution during drop weight impact testing and quasi-static punch testing were thoroughly analyzed. It is shown that the 1 mm thick Q&P steel sheet can withstand 110 J impact energy without any (micro) cracking, which is well above the impact resistance of DP 1180 steel. The local true plastic strain can reach 53.4% in biaxial stretching showing excellent formability of the material. The microstructure characterization shows that the volume fraction of retained austenite decreases exponentially with increasing plastic strain under dynamic biaxial stretching. Scanning electron microscopy analysis of cracks formed after drop weight impact testing with 120 J energy reveals a ductile fracture surface consisting of elongated dimples formed by MnS inclusions which are surrounded by fine chisel-point type dimples. The potential of Q&P treated steels for application in the automotive industry is discussed.

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The effect of ultrafast heating on the microstructure and properties of a low-carbon steel is studied at the microscale. Ultrafast heating results in the formation of a complex multiphase microstructure containing mainly martensite and retained austenite grains embedded into a ferritic matrix. The ferritic matrix exhibits a microstructure consisting of recovered and recrystallized grains. The recrystallized grains are softer and display pop-in events during nanoindentation, while the harder recovered grains show uniform deformation behavior.@en

Steel with a nominal composition of 0.25C-1.5Si-3Mn-0.023Al (mass %) was subjected to Quenching and Partitioning (Q&P) with varying parameters (quenching temperature, partitioning temperature and partitioning time) resulting in formation of multi-phase microstructure, which was thoroughly studied using X-ray (XRD) and Electron Backscatter Diffraction (EBSD). Mechanical properties of the Q&P steel were measured by tensile tests. Plastic deformation of Q&P steel at micro-scale was investigated by in situ tensile testing and digital image correlation analysis. The effect of Q&P parameters on the microstructure (phase composition, size and volume fraction of micro constituents, texture and carbon content in retained austenite) is discussed. After analyzing the mechanical properties, plastic deformation at the micro-scale and the microstructure, it is shown that the strain partitioning between phases strongly depends on the microstructure of the Q&P steel, which, in turn, can be tuned via manipulation with Q&P parameters.

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