This work explores a spatial printing method to fabricate continuous fiber-reinforced thermoplastic composites (CFRTPCs), which can achieve exceptional mechanical performance. For models giving complex 3D stress distribution under loads, typical planar-layer based fiber placement usually fails to provide sufficient reinforcement due to their orientations being constrained to planes. The effectiveness of fiber reinforcement could be maximized by using multi-axis additive manufacturing (MAAM) to better control the orientation of continuous fibers in 3D-printed composites. Here, we propose a computational approach to generate 3D toolpaths that satisfy two major reinforcement objectives: (1) following the maximal stress directions in critical regions and (2) connecting multiple load-bearing regions by continuous fibers. Principal stress lines are first extracted in an input solid model to identify critical regions. Curved layers aligned with maximal stresses in these critical regions are generated by computing an optimized scalar field and extracting its iso-surfaces. Then, topological analysis and operations are applied to each curved layer to generate a computational domain that preserves fiber continuity between load-bearing regions. Lastly, continuous fiber toolpaths aligned with maximal stresses are generated on each surface layer by computing an optimized scalar field and extracting its iso-curves. A hardware system with dual robotic arms is employed to conduct the physical MAAM tasks depositing polymer or fiber reinforced polymer composite materials by applying a force normal to the extrusion plane to aid consolidation. When comparing to planar-layer based printing results in tension, up to 644% failure load and 240% stiffness are observed on shapes fabricated by our spatial printing method. We demonstrate the versatility of our approach through various complex load cases which demonstrate their successful implementation of continuous fiber printing in 3D.

The radiation pressurelike coupling between magnons and phonons in magnets can modify the phonon frequency (magnomechanical spring effect) and decay rate (magnomechanical decay) via dynamical backaction. Such effects have been recently observed by coupling the uniform magnon mode of a magnetic sphere (the Kittel mode) to a microwave cavity. In particular, the ability to evade backaction effects was demonstrated [C. A. Potts, Phys. Rev. B 107, L140405 (2023)10.1103/PhysRevB.107.L140405], a requisite for applications such as magnomechanical-based thermometry. However, deviations were observed from the predicted magnomechanical decay rate within the standard theoretical model. In this work, we account for these deviations by considering corrections due to (i) magnetic Kerr nonlinearities and (ii) the coupling of phonons to additional magnon modes. Provided that such additional modes couple weakly to the driven cavity, our model yields a correction proportional to the average Kittel magnon mode occupation. We focus our results on magnetic spheres, where we show that the magnetostatic Walker modes couple to the relevant mechanical modes as efficiently as the Kittel mode. Our model yields excellent agreement with the experimental data.