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T.M.S.M. Bahgat

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Our current resource consumption practices are unsustainable due to our linear approach, which rapidly depletes resources as populations grow and demands increase. To address this issue, we are transitioning towards circular practices aimed at prolonging the use of products, ma-terials, and resources, thereby minimizing waste. This shift is critical for ensuring a sustainable and secure future for the next generations. Consider wastewater as an example: it's not merely dirty water that needs disposal; rather, it represents a concentrated source of valuable resources such as energy, reusable water, and essential nutrients like nitrogen and phosphorus. By embracing these concentrated streams, we have the opportunity to transform wastewater treatment plants into re-source recovery facilities. Here, we can efficiently extract and reuse these precious materials, thus maximizing their value and minimizing environmental impact... ...
Extracellular Polymeric Substances (EPS) are ubiquitous in biological wastewater treatment (WWT) technologies like activated sludge systems, biofilm reactors, and granular sludge systems. EPS recovery from sludge potentially offers a high-value material for the industry. It can be utilized as a coating in slow-release fertilizers, as a bio-stimulant, as a binding agent in building materials, for the production of flame retarding materials, and more. P recovered within the extracted EPS is an intrinsic part of the recovered material that potentially influences its properties and industrial applications. P is present in EPS in different speciation (e.g., P esters, poly-P, ortho-P, etc.). Such P species are already intensively used in the chemical industry to enhance thermal stability, viscoelasticity, emulsification, water-holding capacity, and many other properties of some natural and petroleum-derived polymers. The translation of this knowledge to EPS is missing which prevents the full utilization of phosphorus in EPS. This knowledge could allow us to engineer EPS via phosphorus for specific target properties and applications. In this review, we discuss how P could affect EPS properties based on experiences from other industries and reflect on how these P species could be influenced during the EPS extraction process or in the WWTPs. ...

A comprehensive guide to lab extraction and characterization methods for extracellular polymeric substances (EPS)

Kaumera are extracellular polymeric substances (EPS) extracted from excess aerobic granular sludge from Nereda® wastewater treatment plants. Kaumera exhibits significant market potential across diverse applications, fostering rapid research and business development. Furthermore, it will begin to be extracted from numerous installations worldwide. This calls for standard methods as analogue to (waste)water and sludge characterization. Due to lack of standardization, stakeholders are currently using different extraction and characterization protocols, impeding the development of a more uniform product and comparison of results across research studies. To address this, this report compiles the standard protocol for Kaumera extraction in the laboratory and for on-site and lab characterization to be used by researchers, the public Dutch water authorities, and the private industry. The procedures detailed in this document are in accordance with EPS research conducted at TU Delft and methodologies employed in Kaumera production facilities. This report aids in monitoring Kaumera characteristics worldwide and for optimizing the extraction process (including up and downstream processing). This will help maximize repeatability, interoperability, and quality and therefore accelerate business and research development, paving the way to develop a product that meets the needs of the endusers. Through the widespread adoption of this manual, our aim is to foster greater coordination and collaboration among stakeholders, thereby expediting the realization of Kaumera's full potential. ...
Wastewater treatment technologies opened the door for recovery of extracellular polymeric substances (EPS), presenting novel opportunities for use across diverse industrial sectors. Earlier studies showed that a significant amount of phosphorus (P) is recovered within extracted EPS. P recovered within the extracted EPS is an intrinsic part of the recovered material that potentially influences its properties. Understanding the P speciation in extracted EPS lays the foundation for leveraging the incorporated P in EPS to manipulate its properties and industrial applications. This study evaluated P speciation in EPS extracted from aerobic granular sludge (AGS). A fractionation lab protocol was established to consistently distinguish P species in extracted EPS liquid phase and polymer chains. 31P nuclear magnetic resonance (NMR) spectroscopy was used as a complementary technique to provide additional information on P speciation and track changes in P species during the EPS extraction process. Findings showed the dominance of organic phosphorus and orthophosphates within EPS, besides other minor fractions. On average, 25% orthophosphates in the polymer liquid phase, 52% organic phosphorus (equal ratio of mono and diesters) covalently bound to the polymer chains, 16% non-apatite inorganic phosphorus (NAIP) precipitates mainly FeP and AlP, and 7% pyrophosphates (6% in the liquid phase and 1% attached to the polymer chains) were identified. Polyphosphates were detected in initial AGS but hydrolyzed to orthophosphates, pyrophosphates, and possibly organic P (forming new esters) during the EPS extraction process. The knowledge created in this study is a step towards the goal of EPS engineering, manipulating P chemistry along the extraction process and enriching certain P species in EPS based on target properties and industrial applications. ...
Journal article (2024) - Nouran T. Bahgat, Aamash Siddiqui, Philipp Wilfert, Leon Korving, Mark C.M. van Loosdrecht
Phosphorous not only needs to be removed to prevent eutrophication of wastewater effluent receiving surface water bodies, but it also has to be recovered as a scarce finite reserve. Phosphorus chemical precipitation as NH4MgPO4·6H2O, Ca3(PO4)2, or Fe3(PO4)2 ·8H2O is the most common method of phosphorus recovery from phosphorus-rich streams. These minerals ideally form under neutral to alkaline pH conditions, making acidic streams problematic for their formation due to the need for pH adjustments. This study proposes FePO4 .2H2O (strengite-like compounds) recovery from acidic streams due to its simplicity and high efficiency, while also avoiding the need for pH-adjusting chemicals. The effect of initial pH, temperature, Fe (III) dosing rates, and Fe (II) dosage under different oxidation conditions (pO2 = 0.2, 1, 1.5 bar, different H2O2 dosing rates) on phosphorus recovery percentage and product settleability were evaluated in this study. The precipitates formed were analyzed using optical microscopy, SEM, XRD, SQUID, Raman, and ICP. Experiments showed that Fe (III) dosing achieved phosphorus recovery of over 95 % at an initial pH of 3 or higher, and the product exhibited poor settleability in all initial pH (1.5-5), and temperature (20–80 °C) tests. On the other hand, Fe (II) dosage instead of Fe (III) resulted in good product settleability but varying phosphorus recovery percentages depending on the oxidation conditions. The novelty of the study lies in revealing that the Fe (II) oxidation rate serves as a crucial process-design parameter, significantly enhancing product settleability without the requirement of carrier materials or crystallizers. The study proposes a novel strategy with controlled Fe2+-H2O2 dosing, identifying an Fe (II) oxidation rate of 4.7 × 10−4 mol/l/min as the optimal rate for achieving over 95 % total phosphorus recovery, along with excellent settleability with a volumetric index equal to only 8 ml/gP. ...
Journal article (2023) - Nouran T. Bahgat, Philipp Wilfert, Leon Korving, Mark van Loosdrecht
The study evaluated the combined phosphorus, nitrogen, methane, and extracellular polymeric substances (EPS) recovery from aerobic granular sludge (AGS) wastewater treatment plants. About 30% of sludge organics are recovered as EPS and 25–30% as methane (≈260 ml methane/g VS) by integrating alkaline anaerobic digestion (AD). It was shown that 20% of excess sludge total phosphorus (TP) ends in the EPS. Further, 20–30% ends in an acidic liquid waste stream (≈600 mg PO4-P/L), and 15% in the AD centrate (≈800 mg PO4-P/L) as ortho-phosphates in both streams and is recoverable via chemical precipitation. 30% of sludge total nitrogen (TN) is recovered as organic nitrogen in the EPS. Ammonium recovery from the alkaline high-temperature liquid stream is attractive, but it is not feasible for existing large-scale technologies because of low ammonium concentration. However, ammonium concentration in the AD centrate was calculated to be 2600 mg NH4-N/L and ≈20% of TN, making it feasible for recovery. The methodology used in this study consisted of three main steps. The first step was to develop a laboratory protocol mimicking demonstration-scale EPS extraction conditions. The second step was to establish mass balances over the EPS extraction process on laboratory and demonstration scales within a full-scale AGS WWTP. Finally, the feasibility of resource recovery was evaluated based on concentrations, loads, and integration of existing technologies for resource recovery. ...
Other (2021) - P.K. Wilfert, J. Zlopasa, Sara Barreto, Stefan Vasilev, David Van Lennep, Mark C.M. van Loosdrecht, V.V. Sels, D. Xevgenos, T.M.S.M. Bahgat, Leon Korving, Véronique Renard, Mathijs Oosterhuis, Maria del Mar Mico Reche, Antonio Martins
Nereda® aerobic granular sludge plants will be urban biorefineries in near future. The development of Kaumera Nereda® Gum extractions from granular sludge was the first step. Kaumera is a biopolymer that can substitute oil derived polymers. Here we share our experiences in the EU funded Water Mining project. A transportable Kaumera extraction installation is build, additional technologies will be integrated: (I) nitrogen recovery, (II) phosphorus recovery and (III) alkaline fermentation of organic sludge residuals.
Together with industrial and public partners we combine fundamental research (alkaline fermentation and phosphorus recovery) with classical engineering (Kaumera Nereda® Gum extraction and nitrogen stripping) and process design. This technological process is supplemented with modern approaches from social, political, economic and environmental sciences to stimulate the commercialisation of these technologies and their concomitant recovery products. ...