H. Kuipers
Please Note
10 records found
1
A New Baby Carrier Design
For travelling with an infant by plane
The Amsterdam based company, Wick Wings, has come up with an idea that could offer parents a comfortable solution for travelling with their infant by plane: a baby carrier designed specifically for use on a plane*. This concept forms the base of this graduation project for the master Integrated Product Design, with the following objective:
‘Designing, building, and testing a hands-free travel solution in the form of a baby carrier for use on a plane, during medium-haul and long-haul flights with a baby of 0-12 months old, taking into account European regulations only.’*
To complete this project, a design approach was used with a strong focus on prototyping to make decisions about the embodiment of the final product. The design process started with a research phase, which included research methods such as market analysis, expert interviews, participatory research, and the studying of many online sources. This research phase was followed by intertwined ideation, conceptualisation and embodiment phases, resulting in a working prototype for a new baby carrier design for travelling by plane with an infant.
The research phase showed that there are many different baby carriers available on the market that meet the specific requirements to enable ergonomically sound carrying for both parent and infant. These carriers do contain some attributes that are convenient for travelling by plane, however they also contain attributes that are inconvenient for this use context.
Baby carriers are not allowed for use on a plane during all stages of a flight, and must be detached when the fasten seatbelt light is turned on. However, baby carriers are not easy detachable in the tight space available to individual passengers on a plane. Additionally, parents’ desires to alternate parental duties during a flight requires easy attaching and detaching of a baby carrier as well.
The product solution that was created for the project is The Wick Carrier. The product introduces a new baby carrier system, that allows for easy attaching and detaching of the infant to the parent, both while standing and sitting.
The final prototype of The Wick Carrier was tested with parents and infants to validate the design, and formulate additional design recommendations for further developing the product for introduction on the market.
* Slightly adjusted to follow an embargo on the results of this graduation report.
...
The Amsterdam based company, Wick Wings, has come up with an idea that could offer parents a comfortable solution for travelling with their infant by plane: a baby carrier designed specifically for use on a plane*. This concept forms the base of this graduation project for the master Integrated Product Design, with the following objective:
‘Designing, building, and testing a hands-free travel solution in the form of a baby carrier for use on a plane, during medium-haul and long-haul flights with a baby of 0-12 months old, taking into account European regulations only.’*
To complete this project, a design approach was used with a strong focus on prototyping to make decisions about the embodiment of the final product. The design process started with a research phase, which included research methods such as market analysis, expert interviews, participatory research, and the studying of many online sources. This research phase was followed by intertwined ideation, conceptualisation and embodiment phases, resulting in a working prototype for a new baby carrier design for travelling by plane with an infant.
The research phase showed that there are many different baby carriers available on the market that meet the specific requirements to enable ergonomically sound carrying for both parent and infant. These carriers do contain some attributes that are convenient for travelling by plane, however they also contain attributes that are inconvenient for this use context.
Baby carriers are not allowed for use on a plane during all stages of a flight, and must be detached when the fasten seatbelt light is turned on. However, baby carriers are not easy detachable in the tight space available to individual passengers on a plane. Additionally, parents’ desires to alternate parental duties during a flight requires easy attaching and detaching of a baby carrier as well.
The product solution that was created for the project is The Wick Carrier. The product introduces a new baby carrier system, that allows for easy attaching and detaching of the infant to the parent, both while standing and sitting.
The final prototype of The Wick Carrier was tested with parents and infants to validate the design, and formulate additional design recommendations for further developing the product for introduction on the market.
* Slightly adjusted to follow an embargo on the results of this graduation report.
ReSpire-F
Cooling vest for the female soldier
In the recent past, incidents have occurred in the Defense Department where soldiers have been affected by heat stress and have suffered severe consequences, even fatalities. As a result, research has been initiated to find a way to cool soldiers during the performance of their operational tasks. It was determined that by means of a cooling vest that can be worn under the ballistic protection, the soldier can be cooled effectively and appropriately within the requirements of the equipment.
With the Ministry of Defense’s intention to recruit more women into the various branches of the military, the need has come to make the cooling vest suitable for use by female military personnel.
Due to physiological differences between men and women, the design had to be changed to ensure that airflow would be effectively directed across the body. This was primarily due to the difference in regional sweat distribution, as evaporation of liquid sweat is necessary to achieve the required cooling capacity.
To create an appropriate fit for the shells, the physical differences between men and women were examined, as well as the body shape variation among women. Also, what and how in previous research has been determined what causes discomfort with equipment in female military personnel. In addition, a virtual anthropometric model was developed. In addition, a virtual anthropometric model was developed to determine the appropriate dimensions and shape for the shells.
From these findings, a design vision has been dictated with a schedule of requirements for how the final design could fit, but also provide sufficient and effective ventilation.
In the ideation phase, inspiration was drawn from the sports apparel industry how to design for shape variation and what appropriate principles would be for the ReSpire-F design. For various aspects of the shells, it has been identified what possible adjustments could be made and how these could be merged into workable solutions. These are clustered and formed into concepts, which are then weighed. Physical prototypes were made of the selected ideas, which could be tested for airflow distribution and wearing comfort. To assess wearing comfort, tests were performed on mobility and perceived discomfort, which was determined by means of the Locally Perceived Discomfort scale.
From the observations and results of this test, a chest shell design has been selected that should be suitable for different female military personnel, because it takes into account the deformation of the body under pressure and encloses the shape in the circumferential direction.
For further development, the design allows for optimisation of the configuration of the airducts, in order to improve the effective distribution.
...
In the recent past, incidents have occurred in the Defense Department where soldiers have been affected by heat stress and have suffered severe consequences, even fatalities. As a result, research has been initiated to find a way to cool soldiers during the performance of their operational tasks. It was determined that by means of a cooling vest that can be worn under the ballistic protection, the soldier can be cooled effectively and appropriately within the requirements of the equipment.
With the Ministry of Defense’s intention to recruit more women into the various branches of the military, the need has come to make the cooling vest suitable for use by female military personnel.
Due to physiological differences between men and women, the design had to be changed to ensure that airflow would be effectively directed across the body. This was primarily due to the difference in regional sweat distribution, as evaporation of liquid sweat is necessary to achieve the required cooling capacity.
To create an appropriate fit for the shells, the physical differences between men and women were examined, as well as the body shape variation among women. Also, what and how in previous research has been determined what causes discomfort with equipment in female military personnel. In addition, a virtual anthropometric model was developed. In addition, a virtual anthropometric model was developed to determine the appropriate dimensions and shape for the shells.
From these findings, a design vision has been dictated with a schedule of requirements for how the final design could fit, but also provide sufficient and effective ventilation.
In the ideation phase, inspiration was drawn from the sports apparel industry how to design for shape variation and what appropriate principles would be for the ReSpire-F design. For various aspects of the shells, it has been identified what possible adjustments could be made and how these could be merged into workable solutions. These are clustered and formed into concepts, which are then weighed. Physical prototypes were made of the selected ideas, which could be tested for airflow distribution and wearing comfort. To assess wearing comfort, tests were performed on mobility and perceived discomfort, which was determined by means of the Locally Perceived Discomfort scale.
From the observations and results of this test, a chest shell design has been selected that should be suitable for different female military personnel, because it takes into account the deformation of the body under pressure and encloses the shape in the circumferential direction.
For further development, the design allows for optimisation of the configuration of the airducts, in order to improve the effective distribution.
Design a Personal Thermal Comfort Product for Bosch
To design a personalized energy efficient heating solution for the in-door environment
Improved production value through organised DFMA
Allowing for one big manufacturing step less through redesigning a recreational vehicle fridge
In 2018 a feasibility study was done to explore the possibility of eliminating one big manufacturing step. The project was called ‘one-step foaming’ because the manufacturing route was designed to contain two foaming steps for isolating the fridge and could be shortened to just one foaming step. One-step foaming could fulfill the strategic needs of Thetford because of the necessary changes in the manufacturing route and design: one big foaming machine less and less assembly steps. The study was successful, but the design was not feasible for mass-production yet. A next step should be taken to further improve the manufacturing route and design.
This project tended to improve one-step foaming up to a level that would increase the output by at least 20% while reducing the necessary floor space by at least 20%. The method chosen to achieve this was by applying a DFMA study on both the present product and a product of a competitor. The lessons learnt would generate a design where the value of the work of production workers would be highest. Meaning: no use of materials or handling that would not add any value to the external customer. The customer is not going to pay more for this internal manufacturing change and that is why the project should result in a cost neutral business case while also generating the same customer experience.
The result is one concept, chosen from 3, that has an output increase of probably 57% with the same amount of workers, floor space reduction of 42% and cost price reduction compared to the new expected encasement of €11,83 with an investment of €250.000. These numbers are calculated only for the implementation of one-step foaming on the 140L fridge line (the beaker or N4140) and not the tabletop or the larger fridges. The assumption made is that new encasement regulation will be introduced resulting in a big change Thetford. The encasement regulation means that Thetford needs to change their cheap and light-weight cardboard encasement with heavy sheet metal encasement. When one-step foaming will be introduced on the 140L fridge line it will allow for usage of the automatic line 2nd step machine to foam other fridges as well.
The next step after this project is to validate the concepts by making a prototype. The project shows a high potential for Thetford to remain competitive on both the present and new product portfolio while not needing to move to another plant. Validation makes the promises of one-step foaming more realistic. Another important lesson for Thetford from this project is to rethink their level op operational excellence. In the past efficient production and high output were not important but they are now. Thetford is already started improving by implementing automation but it could do more in the sense of DFA and active automation. There is still high potential improvement to increase the level of operational excellence for Thetford and one-step foaming shows this.
...
In 2018 a feasibility study was done to explore the possibility of eliminating one big manufacturing step. The project was called ‘one-step foaming’ because the manufacturing route was designed to contain two foaming steps for isolating the fridge and could be shortened to just one foaming step. One-step foaming could fulfill the strategic needs of Thetford because of the necessary changes in the manufacturing route and design: one big foaming machine less and less assembly steps. The study was successful, but the design was not feasible for mass-production yet. A next step should be taken to further improve the manufacturing route and design.
This project tended to improve one-step foaming up to a level that would increase the output by at least 20% while reducing the necessary floor space by at least 20%. The method chosen to achieve this was by applying a DFMA study on both the present product and a product of a competitor. The lessons learnt would generate a design where the value of the work of production workers would be highest. Meaning: no use of materials or handling that would not add any value to the external customer. The customer is not going to pay more for this internal manufacturing change and that is why the project should result in a cost neutral business case while also generating the same customer experience.
The result is one concept, chosen from 3, that has an output increase of probably 57% with the same amount of workers, floor space reduction of 42% and cost price reduction compared to the new expected encasement of €11,83 with an investment of €250.000. These numbers are calculated only for the implementation of one-step foaming on the 140L fridge line (the beaker or N4140) and not the tabletop or the larger fridges. The assumption made is that new encasement regulation will be introduced resulting in a big change Thetford. The encasement regulation means that Thetford needs to change their cheap and light-weight cardboard encasement with heavy sheet metal encasement. When one-step foaming will be introduced on the 140L fridge line it will allow for usage of the automatic line 2nd step machine to foam other fridges as well.
The next step after this project is to validate the concepts by making a prototype. The project shows a high potential for Thetford to remain competitive on both the present and new product portfolio while not needing to move to another plant. Validation makes the promises of one-step foaming more realistic. Another important lesson for Thetford from this project is to rethink their level op operational excellence. In the past efficient production and high output were not important but they are now. Thetford is already started improving by implementing automation but it could do more in the sense of DFA and active automation. There is still high potential improvement to increase the level of operational excellence for Thetford and one-step foaming shows this.
A Plastic Plate Press
A locally producible plastic plate press for bottom-up recycling in low-resource settings
This is something that is already being realised by numerous organisations all over the world, however, in the market of bottom-up recycling, multiple machine designs are available, but a plate press is still lacking. Therefore, the assignment
that is set for this project is to:
“Design a product for maker-spaces in low-resource areas, that can transform plastic waste into qualitative plastic plate construction material, and that can be produced locally and operated by locals.”
While designing a new product for low-resource settings the challenges are to make it affordable, to design for local production to stimulate the local
economy, to ensure that it can operate in the local infrastructure, to make it easy to maintain and repair with local resources and that local staff can operate it.
For this project, it is most important to find an affordable and accessible solution that can be realised with minimal technologies and readily available materials, and that is adaptable to multiple different contexts and resources.
Therefore the design is focussed on functionality, embodiment, and production, while topics like user interaction and implementation are only treated superficially. ...
This is something that is already being realised by numerous organisations all over the world, however, in the market of bottom-up recycling, multiple machine designs are available, but a plate press is still lacking. Therefore, the assignment
that is set for this project is to:
“Design a product for maker-spaces in low-resource areas, that can transform plastic waste into qualitative plastic plate construction material, and that can be produced locally and operated by locals.”
While designing a new product for low-resource settings the challenges are to make it affordable, to design for local production to stimulate the local
economy, to ensure that it can operate in the local infrastructure, to make it easy to maintain and repair with local resources and that local staff can operate it.
For this project, it is most important to find an affordable and accessible solution that can be realised with minimal technologies and readily available materials, and that is adaptable to multiple different contexts and resources.
Therefore the design is focussed on functionality, embodiment, and production, while topics like user interaction and implementation are only treated superficially.
Reactive acoustics
Designing an adaptive environment in the open workspace
E-bike design for commuters
Designing a luggage carrier for laptop bags
This report presents the research into e-bikes for commuters and the design process of a laptop bag carrier for commuters. The project was carried out for Royal Dutch Gazelle in Dieren.
The project started with the question: How to make electric bikes more attractive to commuters? In order to answer this research question a literature study, user research and market analysis was done, all focussed on the Dutch bicycle market. In order to get a good insight in the commuter's needs and wishes in depth interviews were held with e-bike owners.
The main conclusion from the research phase are that in order to make the e-bike more attractive e-bikes should be more reliable, have a unique design and offer more practicality and ease of use. Under practicality and ease of use issues as charging possibilities, bringing luggage, maintenance and theft prevention are considered. Based on these conclusion a descriptive domain for the solution direction was formulated: Worry-free modern commuting.
Within the domain of worry-free modern commuting the design direction was developed further. As target group young family (wo)men were chosen and as a retail strategy a lease construction was selected. Also it was decided that the design focus would be on bringing luggage. The bicycle type would be a normal e-bike and the design would be based on the Gazelle CityZen model family.
Based on the formulated design direction the idea generation phase was started and along the way more design choices were made. It was for example chosen to focus on bringing your own laptop bag, which would be mounted on a luggage solution at the front or at the rear of the bicycle. After these design decisions thirteen concept ideas were generated. From these concepts two similar rear concepts were selected to be worked out in more detail.
The two concepts, Horizontal bracket and the Diagonal support, both feature a construction were the laptop bag is mounted diagonally along the rear seat stay. This way the bag does not get in the way of the pedalling motion, but can still be placed very close to the centre of mass of the bike. Also it is automatically integrated in the lines of the bike, as it follows part of the bicycles frame. The two concepts were developed further using mock-ups and by modelling and sketching. Based on the second iteration in mock-ups the 'Diagonal support' concept was chosen to be worked out as the final design. The Diagonal support concept is chosen because it works well in terms of looks and position on the bike and it scores more positive on the mounting factor.
The final design was further developed by use of CAD-software and resulted in the Gazelle laptop carrier. This luggage solution boosts a foldable support structure were a laptop bag can be safely mounted on the bike. By means of a elastic mounting strap the bag is securely locked in place and by means of rubber shock absorption the laptop bag is protected from road impact. The Gazelle laptop carrier will be offered as an option on a new commuter lease bike and can be leased from 2,50 euro per month.
...
This report presents the research into e-bikes for commuters and the design process of a laptop bag carrier for commuters. The project was carried out for Royal Dutch Gazelle in Dieren.
The project started with the question: How to make electric bikes more attractive to commuters? In order to answer this research question a literature study, user research and market analysis was done, all focussed on the Dutch bicycle market. In order to get a good insight in the commuter's needs and wishes in depth interviews were held with e-bike owners.
The main conclusion from the research phase are that in order to make the e-bike more attractive e-bikes should be more reliable, have a unique design and offer more practicality and ease of use. Under practicality and ease of use issues as charging possibilities, bringing luggage, maintenance and theft prevention are considered. Based on these conclusion a descriptive domain for the solution direction was formulated: Worry-free modern commuting.
Within the domain of worry-free modern commuting the design direction was developed further. As target group young family (wo)men were chosen and as a retail strategy a lease construction was selected. Also it was decided that the design focus would be on bringing luggage. The bicycle type would be a normal e-bike and the design would be based on the Gazelle CityZen model family.
Based on the formulated design direction the idea generation phase was started and along the way more design choices were made. It was for example chosen to focus on bringing your own laptop bag, which would be mounted on a luggage solution at the front or at the rear of the bicycle. After these design decisions thirteen concept ideas were generated. From these concepts two similar rear concepts were selected to be worked out in more detail.
The two concepts, Horizontal bracket and the Diagonal support, both feature a construction were the laptop bag is mounted diagonally along the rear seat stay. This way the bag does not get in the way of the pedalling motion, but can still be placed very close to the centre of mass of the bike. Also it is automatically integrated in the lines of the bike, as it follows part of the bicycles frame. The two concepts were developed further using mock-ups and by modelling and sketching. Based on the second iteration in mock-ups the 'Diagonal support' concept was chosen to be worked out as the final design. The Diagonal support concept is chosen because it works well in terms of looks and position on the bike and it scores more positive on the mounting factor.
The final design was further developed by use of CAD-software and resulted in the Gazelle laptop carrier. This luggage solution boosts a foldable support structure were a laptop bag can be safely mounted on the bike. By means of a elastic mounting strap the bag is securely locked in place and by means of rubber shock absorption the laptop bag is protected from road impact. The Gazelle laptop carrier will be offered as an option on a new commuter lease bike and can be leased from 2,50 euro per month.