Less Stress for Glass Giants

a Stress-Based Topology Optimization Workflow for Cast Glass

Master Thesis (2025)
Author(s)

E. Macedo Dauzacker (TU Delft - Architecture and the Built Environment)

Contributor(s)

C.P. Andriotis – Mentor (TU Delft - Structures & Materials)

F Oikonomopoulou – Mentor (TU Delft - Structures & Materials)

Faculty
Architecture and the Built Environment
More Info
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Publication Year
2025
Language
English
Graduation Date
25-06-2025
Awarding Institution
Delft University of Technology
Programme
['Architecture, Urbanism and Building Sciences']
Faculty
Architecture and the Built Environment
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Abstract

The muse of this project is Glass, the Brittle Beauty. Computational tools are adapted and assembled into an optimization workflow to inform the structural design of cast glass. The objective function is the weighted-sum of three components: 1) area ratio, and the p-norm of both 2) stress and 3) displacement. The Drucker-Prager stress criteria for brittle materials is used to calculate the stress component. There is a soft constraint on annealing time and even thickness embedded in the material distribution definition, which also has a considerable reduction in the number of parameters and post-processing effort needed when compared to the SIMP methodology. This material distribution definition relies on double slicing Gaussian Random Fields with a transformed sigmoid curve. The optimization algorithm is written in python. It makes use of pytorch’s automatic differentiation functionality to calculate the gradients, and its Stochastic Gradient Descent (SGD) and Adam optimizers to update the material distribution parameters. It culminates in the design of an indoor pedestrian bridge with significantly lower tensile stresses than comparable projects have achieved, with appreciably lower computing power used.

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