G.J. van der Veen
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9 records found
1
In pursuit of better accuracy, higher speed and larger scale, manufacturers of high-performance devices increasingly rely on components which have been designed with a multidisciplinary approach from the outset. In the context of motion systems, this means that for instance structural mechanics, control engineering and thermal analysis are considered early in the design. In addition, the prospect of producing freeform device components using additive manufacturing at full scale allows designers to even further refine components to a specific purpose, or even integrate multiple functions into a single component. The design freedom offered by additive manufacturing is far greater than that offered by traditional techniques. To exploit this freedom a topology optimization framework is proposed that allows to determine the optimal material quantity and distribution within a design volume. In particular, this article focuses on the closed-loop control performance of a motion system component, while simultaneously ensuring that mechanical requirements are met. Based on an example, it is demonstrated that this leads to nontrivial and non-intuitive designs which provide improved performance at lower structural mass compared to eigenfrequency designs. The framework allows rapid development of prototype designs, which may eliminate some of the costly design iterations which are currently made in industrial practice.
Multi-material topology optimization of viscoelastically damped structures
21-26 August, Montreal, Canada
The link between topology optimization and additive manufacturing
Combined topology and control system optimisation for motion systems
It is vital for an Uninhabited Aerial Vehicle (UAV) to meet contradictory mission requirements originating from the different tasks this type of aircraft has to fulfil. Among the most prominent requirements are manoeuvrability, endurance and range. The ability to switch between configurations that meet these requirements greatly enlarges the range of possible missions. A UAV wing has been developed to demonstrate the capacity to optimize the aerodynamic and structural performance. The wing is equipped with 4 Macro Fibre Composite (MFC) benders that can be controlled individually and each of these MFC benders actuates a section of the wing. It was chosen to use MFC benders as they possess several advantageous properties over conventional piezoceramic benders: they combine a wide frequency bandwidth with large deformations, yielding a high control authority, and they are less sensitive to cracks and failure, making them more robust for aerospace applications. A numerical study was conducted with XFLR5 to determine the optimal configurations of the flap positions for both range and endurance. A wind tunnel study was performed to verify these results. The wide frequency band of the actuators allows using the developed system also for other purposes such as load alleviation. UAVs are often light and fly at low airspeeds, which make them very sensitive to gust excitation. For this purpose the experimental model was equipped with two accelerometers to measure the amplitude of the first two deformation modes. The wing was designed such that the frequency of the first bending dominated mode and the first torsion dominated mode were close to each other. Consequently, a multiple-input multiple-output controller was used to reduce the amplitude of both modes due to a gust loading simultaneously. This was done with both range and endurance optimized flap configurations as steady state conditions. Finally, it was demonstrated during the wind tunnel tests that the variable camber concept provides enough forces and moments to replace the ailerons.