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R. De Breuker

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172 records found

Conference paper (2026) - S. de Boer, J. Sodja, R. De Breuker
This paper extends the continuous movable parameterisation framework to allow for the consideration of gust load alleviation in the movable layout optimisation process. A finite impulse response filter was introduced to model the feed-forward controller and allow for the dynamic response of the movables. The extended framework was demonstrated using an ultra-high-aspect-ratio cantilever wing aircraft model. The optimisation reduced the root bending moment by 46% when both the wing movables and horizontal tailplane were used, and by 14% when only the wing movables were available. The optimisation positioned the movables to satisfy the handling qualities constraint, while having the largest effect on the root bending moment. Finally, the results show that the framework can be efficiently used to explore the movable layout design space. ...
Journal article (2026) - Pedro Ribeiro, Roeland de Breuker
Purpose: This study investigates how curvilinear fibre paths in variable stiffness composite laminates (VSCLs) influence large-amplitude, non-linear aeroelastic oscillations—particularly limit-cycle oscillations (LCOs) and chaotic responses—of circular cylindrical shells under supersonic flow. The aim is to assess whether curvilinear fibre reinforcements offer stability and performance advantages over traditional straight-fibre laminates in post-flutter regimes. Methods: A new geometrically non-linear model for circular cylindrical shells reinforced by curvilinear fibres is developed. It uses Kirchhoff’s hypothesis and von Kármán strain–displacement relations, with the curvilinear fibre paths influencing the stiffness related terms. A single-element computational model incorporating polynomial and trigonometric basis functions enables efficient dynamic analysis. Linear stability is assessed via eigensolution routines, and post-flutter non-linear responses are obtained by time domain integration, where advantage is taken of the naturally reduced-order model. Results: The study finds that while the circumferential component of membrane inertia significantly affects certain vibration and flutter modes, longitudinal inertia can be neglected. Curvilinear fibre configurations delay flutter onset and modify the post-flutter response. Both LCOs and chaotic oscillations are observed, with curvilinear fibres shown to reduce oscillation amplitudes and lower frequency content in LCOs. Longitudinally travelling waves are identified and it is found that non-linear modal interaction is connected with chaotic behaviour. Conclusion: Curvilinear fibre orientations enhance the aeroelastic performance of cylindrical shells by extending the stable operating range before flutter occurs and by reducing the severity of post-flutter oscillations. These findings suggest that the use of curvilinear reinforcement fibres enables improvements in the non-linear dynamic behaviour of aerospace circular cylindrical thin structures. ...
Modeling open-hole failure of composites is a complex task, consisting of a highly nonlinear response with interacting failure modes. Numerical modeling of this phenomenon has traditionally been based on the finite element method, but requires to tradeoff between high fidelity and computational cost. To mitigate this shortcoming, recent work has leveraged machine learning to predict the strength of open-hole composite specimens. Here, we also propose using data-based models to tackle open-hole composite failure from a classification point of view. More specifically, we show how to train surrogate models to learn the ultimate failure envelope of an open-hole composite plate under in-plane loading. To achieve this, we solve the classification problem via support vector machine (SVM) and test different classifiers by changing the SVM kernel function. The flexibility of kernel-based SVM also allows us to integrate the recently developed quantum kernels in our algorithm and compare them with the standard radial basis function kernel. Finally, thanks to kernel-target alignment optimization, we tune the free parameters of all kernels to best separate safe and failure-inducing loading states. The results show classification accuracies higher than 90% for RBF, especially after alignment, followed closely by the quantum kernel classifiers. ...
Journal article (2026) - S. de Boer, R. De Breuker, J. Sodja
This paper presents a novel methodology for continuous parameterisation of movables, which takes advantage of the ability of the doublet lattice method to describe aerodynamic forces using downwash. The movables are described in the continuous space using a downwash distribution generated using a B-spline surface. The parameterisation allows for any number of control surfaces to be positioned along the trailing edge of the wing. A high aspect ratio strut-braced wing aircraft model has been used to determine the handling qualities and manoeuvre load alleviation performance at different flight conditions, demonstrating and assessing the methodology for modelling movables distributions. The results in the paper demonstrated a successful application of a novel continuous movable parameterisation methodology, which can be applied to an aircraft for which only the planform and initial structural parameters are known. Furthermore, the results obtained with the continuous parameterisation advocate for the use of movables which can change their shape in the spanwise direction. ...
High-aspect-ratio wings offer significant aerodynamic efficiency gains but face substantial structural mass penalties because wing sizing is strongly driven by manoeuvre loads. Effective manoeuvre load alleviation is therefore a key enabler of such configurations. However, current manoeuvre load alleviation strategies still require trade-offs: active systems demand high torsional stiffness and therefore increase structural mass, whereas passive manoeuvre load alleviation through composite tailoring reduces roll control authority. This paper shows that intentionally operating control surfaces beyond their reversal point can combine key elements of both approaches within a single aeroelastic design framework, enabling simultaneous active and passive manoeuvre load alleviation while satisfying a prescribed steady-roll authority requirement. An aeroelastic optimisation framework incorporating analytical control-deflection sensitivities is developed and applied to a representative mid-range transport wing. Detailed aeroelastic analysis reveals that, in swept composite wings, control surface reversal is governed by wing-level spanwise load redistribution arising from bending-torsion coupling and misalignment between the elastic and flexural axes, rather than by a purely local sectional effect. Load redistribution extends far inboard of the control-surface region, providing an effective mechanism for shifting manoeuvre loads away from the outboard wing. The reversal-enabled design achieves 13.3 % structural mass reduction compared to a conventionally optimised baseline while meeting the prescribed steady-roll requirement in nominal operation and in a representative single-surface loss-of-function case with the midboard control surface disabled. These results indicate that, within the present modelling scope, control surface reversal can be purposefully exploited for manoeuvre load alleviation and structural-mass reduction in high-aspect-ratio wings. ...
This article presents a novel camber-twist morphing flap concept with two chordwise degrees-of-freedom. The flap is capable of reflexed airfoil morphing, thereby decoupling lift from the aerodynamic moment with respect to the aerodynamic centre. The theoretical potential of such a flap is calculated via XFOIL for arbitrary trailing edge shapes, revealing ellipse-like clusters in the lift-moment plane for each value of angle of attack. A conceptual design is proposed, capable of the above functionality. Key features include two spanwise slits along the pressure side skin joined by a flexible structure, with a spar placed between them and two pairs of linear electric motors. The design is validated numerically using a nonlinear aeroelastic analysis toolchain, iterating between the finite element model of the flap and XFOIL. The attainable range of lift-moment combinations is calculated, forming an ellipse-like cluster determined by actuator stroke and force limits. The morphing flap achieves a lift-to-drag ratio of over 104.3 over a range of angles of attack. A high degree of twist morphing range is demonstrated by fixing one pair of actuators and varying the strokes on the other. The range of attainable shapes on the free end is coupled to the fixed end strokes. ...
Conference paper (2026) - Alex Pereira Do Prado, Dario Zamani, Alfonso Pagani, Erasmo Carrera, Saullo G.P. Castro, Roeland De Breuker, Pedro Higino Cabral
A global optimization framework with global–local verification is developed for composite wings by coupling a NASTRAN-based global finite element model with Carrera Unified Formulation (CUF)-based high-order local analyses. The proposed methodology enables the minimization of structural weight under stress and buckling constraints, while identifying critical zones of interest for multi-fidelity and hierarchical strategy. The global model based on first-order shear deformation theory identifies the critical regions where the CUF Equivalent Single Layer and Layer-Wise refinements should be introduced to provide detailed local buckling and stress analyses. This integrated global-local framework enables adaptive local fidelity global-local analysis, improving margins of accuracy while mapping the accessible design space and maintaining computational efficiency. ...
Design optimization offers the potential to develop lightweight aircraft structures with reduced environmental impact. Due to the high number of design variables and constraints, these challenges are typically addressed using gradient-based optimization methods to maintain efficiency, however overlooking the global design space. Moreover, gradients are frequently unavailable. Bayesian optimization presents a promising gradient-free alternative, enabling sample-efficient global optimization through probabilistic surrogate models. Although Bayesian optimization has shown its effectiveness for problems with a small number of design variables, it struggles to scale to high-dimensional problems, particularly when incorporating large-scale constraints. This challenge is especially pronounced in aeroelastic tailoring, where directional stiffness properties are integrated into the structural design to manage aeroelastic deformations and enhance both aerodynamic and structural performance. Ensuring the safe operation of the system requires simultaneously addressing constraints from various analysis disciplines, making global design space exploration even more complex. This study seeks to address this issue by employing high-dimensional Bayesian optimization combined with dimensionality reduction to tackle the optimization challenges in aeroelastic tailoring. The proposed approach is validated through experiments on a well-known benchmark case, as well as its application to the aeroelastic tailoring problem, demonstrating the feasibility of Bayesian optimization for high-dimensional problems with large-scale constraints. ...
Conference paper (2025) - Z. Wang, R. De Breuker, J. Sodja
In the development of large battery-electric aircraft, integrating the batteries into the wing is a crucial decision, as it results in a lighter wing structure due to bending relief. To understand the influence of wing-integrated batteries on wing structures, this paper presents a study on the wing structural design and sizing of the Elysian E9X aircraft configuration. In this study, the baseline wing design is defined, and the critical load cases for wing sizing are identified. Wing structural sizing is performed using an in-house aeroelastic optimization tool. The objective of the optimization is to minimize wing mass by adjusting the thickness of the wing design sections, subject to various design constraints, including structural strength, buckling, and aeroelastic instability. Sensitivity studies on wing mass with respect to key design parameters are conducted. The study results confirm that placing the batteries in the wing results in a significant wing structural mass reduction compared to housing the batteries in the fuselage. The wing mass sensitivities to other design parameters, such as the spanwise position of the main landing gear, may serve as input for the next round of aircraft design. ...
Conference paper (2025) - K. Sinha, F. Alijani, Wolf R. Krueger, R. De Breuker
The evolving designs and requirements of aircraft structural components has recently created an increased interest in application of nonlinear modelling techniques. While the finite element (FE) methods already incorporate the necessary mechanics to model nonlinear behavior in structures, a major drawback is the considerably higher computation cost in comparison to the linear counterparts. Reduced order modelling (ROM) techniques offer a solution to counter this limitation. The work presented here is focused on the Koiter-Newton (K-N) model reduction technique which is based on a cubically nonlinear mechanical model. The K-N method utilizes existing FE models as a starting point to generate equivalent ROM parameters and thus, can be applied to obtain ROMs for generic structures. The model validity is assessed by conducting nonlinear dynamic analyses of two models with different boundary conditions. Nonlinear frequency response analyses are conducted to demonstrate hardening effects in both the test cases. Comparisons to full FE analyses show significant reduction in computational times. ...

Aerodynamic Benefits of Camber Morphing Technology for Strut-Braced Wing Configurations (American Institute of Aeronautics and Astronautics Inc, AIAA)

Correction notice The CL in the title of Fig. 7(b) was corrected from 0.4 in the original version to CL=1.0. (a) Climb local lift spanwise distribution at CL=1 0 0.2 0.4 0.6 0.8 1 0 5 10 10-3 0 0.2 0.4 0.6 0.8 1 0 5 10 10-3 (b) Solid line (suction side)-dashed line (pressure side) Fig. 7 Local lift coefficient distribution with a selected friction coefficient of one section. ...
Journal article (2025) - Yasser Meddaikar, J.K.S. Dillinger, Gustavo H. C. Silva, R. De Breuker
Fiber-reinforced composites are widely used in primary aircraft structures on account of their superior performance when compared to metallic structures. When buckling is a dominant driver of the structural design, the use of sandwich composites could potentially yield more efficient designs. This paper applies a recently developed approach for optimizing practical commercial-scale aircraft wings using sandwich composites in a preliminary design stage to perform design studies using the NASA Common Research Model (CRM) as a reference. The approach uses lamination parameters as design variables in a continuous optimization step. Structural constraints for classic composite laminate design, such as material failure and buckling, and for sandwich design, such as crimping, wrinkling, dimpling, and core shear failure, are accounted for using industrial-standard and empirical methods driven by finite element analyses. The optimization studies present comparisons in structural weight between sandwich composite designs and their monolithic counterparts. The studies present several cases where sandwich composites offer superior structural performance, as well as potential cost savings by affording a lesser number of stringers in the design. ...
High aspect ratio strut-braced wing aircraft can significantly reduce the induced drag while limiting the weight penalty of increasing the wingspan. As part of the Hybrid Electric Regional Wing Integration Novel Green Technologies (HERWINGT) project, a multifunctional morphing strut is being investigated. In this study, an optimization framework is proposed to define the thickness distribution of the morphing trailing edge of the strut to achieve the desired operational shapes while considering laminate manufacturing guidelines and material allowables. The optimizer finds designs capable of achieving the objective shapes and provides load and mass estimations that can be used to make design decisions. ...
Conference paper (2025) - S. Vasudevan, Xuerui Wang, R. De Breuker
This paper aims to develop a reduced-order modelling methodology for nonlinear, unsteady, aerodynamic loads for active control transonic aeroelastic instabilities. To this end, a NACA0012 airfoil equipped with a flap is chosen as the test configuration. The aim here is to understand the interaction between the transonic shock dynamics and flap actuation at various amplitudes and frequencies. The high-fidelity simulations are carried out for two angles of attack, i.e. a = 0.0°, 4.0°. It is found that transonic buffet characteristics significantly change with airfoil geometry. Additionally, the flap is seen to be ineffective in the separated flow regions, thereby making the Ci-fi slopes highly nonlinear. However, increasing the frequencies of flap oscillations, increases flap effectiveness, increases control over buffet motion and moves towards linear lift responses. Furthermore, we also evaluate the performance of several Bayesian Filters that are crucial in the state-estimation process of the active control of nonlinear systems. It is observed that nonlinear filters such as Unscented Karman Filter perform better than the traditional linear Kalman Filter as system response to flap actuation becomes nonlinear in the presence of separated boundary layer. ...
Journal article (2025) - Andres Jürisson, Bart J. G. Eussen , C.C. de Visser, R. De Breuker
Incorporating sensors such as microelectromechanical system (MEMS)-based inertial measurement units (IMUs) and strain gauges into aircraft structures has the potential to complement ground vibration testing results and improve the tracking of structural modes and wing shape in flight, as well as structural health monitoring. This study evaluates the feasibility and accuracy of employing MEMS accelerometers and gyroscopes together with strain gauges to estimate the structural modes of an aircraft. For this purpose, a ground vibration test was carried out on a 1:3 scaled Diana 2 glider model from which the displacement, rotation, and strain modes were estimated. The estimated modal parameters were compared with traditional piezoelectric accelerometer results and Finite Element Method model predictions. The results showed that the modal frequencies, damping ratios, and mode shapes estimated using MEMS IMUs and strain gauges closely matched the reference accelerometer estimates. Furthermore, the combination of displacement, rotation, and strain mode shapes allowed for greater insight into the structural dynamics. The exploratory use of gyroscopes for aircraft GVT allowed the structural torsion to be captured directly, thereby potentially simplifying future GVT setups by eliminating the need for placing accelerometers in pairs across the structure. ...
Journal article (2025) - Kautuk Sinha, Farbod Alijani, Wolf R. Krüger, Roeland De Breuker
Cantilevers find a wide range of applications in the design of scientific equipment and large-scale engineering structures such as aircraft wings. Analysis techniques based on linearization approximations are unable to capture the large amplitude oscillation behaviour of such structures and thus, necessitates development of dedicated nonlinear methods. In this work, the recent developments in the Koiter-Newton model reduction method are utilized to obtain nonlinear reduced order models (ROMs) from full finite element structural models in order to simulate large amplitude dynamics of cantilevers. The method describes a nonlinear system of governing equations comprising quadratic and cubic terms which are obtained as higher order derivatives of the in-plane strain energy. To ensure that the large rotations in cantilevers and the resultant foreshortening effect is also accounted for, a ROM updating algorithm is adopted where the ROM parameters are varied with the structural deflections. Linear eigenmodes of the structure are utilized to form the reduction subspace. To validate the methodology, the ROM solution is compared against experimental results and a convergence study is conducted to identify the number of modes needed to replicate the nonlinear response. Finally, a composite wingbox structure is considered for which time domain simulations are conducted and frequency response curves, obtained through a frequency sweep, are presented. ...
This study investigates the aerodynamic benefits of integrating trailing edge camber morphing on the strut of a regional strut-braced wing aircraft designed to cruise at Mach number of 0.5. Strut-braced wings are recognized for their weight advantages in high aspect ratio designs compared to the equivalent cantilever wings since the strut decreases the main wing’s bending moment. Hence, the induced drag component can be reduced due to the high aspect ratio without increasing the weight of the main wing. However, the strut increases the parasite drag component highlighting the need for innovative methods to improve the strut-braced wing overall aerodynamic efficiency. Recent studies have shown the significance of strut shape in the overall drag reduction and the necessity of maintaining high aerodynamic efficiency in off-design conditions. In this work, a genetic algorithm was utilized in conjunction with a mid-fidelity aerodynamic model to optimize the morphing strut trailing edge geometry across a range of climb and cruise conditions. The optimization objective was the minimization of drag and the design variables were the equivalent trailing edge deflection angles in seven sections of the strut. The results demonstrate a drag reduction of 0.5% to 3% both in climb and cruise. For lift coefficients below 0.8, the drag reduction is mainly attributed to the redistribution of the loading and the induced drag component reduction. In contrast, at lift coefficients above 0.8, the parasite drag component decreases due to the increased region of laminar flow over the upper wing surface. ...
Journal article (2025) - H.F. Maathuis, R. De Breuker, Saullo G.P. Castro
Bayesian Optimisation (BO) is a sample-efficient method for optimising expensive black-box functions, making it particularly suitable for engineering problems where gradients are unavailable and evaluating the objective or constraints is computationally costly. However, such problems often involve high-dimensional inputs and a large number of constraints, posing significant challenges for standard BO frameworks. While prior research has addressed scalability with respect to high-dimensional inputs in constrained settings, efficiently handling large numbers of constraints, i.e. high-dimensional outputs, remains an open problem. This work introduces Autoencoder-Enhanced Joint Dimensionality Reduction for Constrained BO (AERO-BO), a framework that performs dimensionality reduction in both the input (design variable) and output (objective and constraint) spaces via autoencoders. These autoencoders are trained online, requiring no pre-training, and their respective latent representations are connected through Gaussian Processes, which serve as surrogate models during optimisation. By operating in a joint latent space, AERO-BO enables scalable and efficient optimisation in settings with hundreds of design variables and thousands of black-box constraints. ...
In the development of electric aircraft, due to the use of Distributed Electric Propulsion (DEP), not only the classic wing flutter but also the propeller whirl flutter needs to be considered for wing structural design. To this end, this paper proposes an aeroelastic optimization method within the framework of an in-house tool named PROTEUS, which enables the preliminary design of DEP wing laminates including propeller whirl flutter effect. In this method, a new aeroelastic model is developed for the coupled propeller-wing system, based on a classic whirl flutter analysis model and the wing aeroelastic model implemented in PROTEUS. Further, the required sensitivities of aeroelastic stability constraints are derived and implemented by making use of these implemented in PROTEUS for conventional wing design. The objective of the optimization is to minimize wing mass by aeroelastically tailoring the lamination parameters and thickness of wing laminates, subject to given aerostructural design constraints. The features and usefulness of the proposed optimization approach are demonstrated through two numerical case studies (with and without whirl flutter constraints) focused on sizing the wing structure of a reference DEP aircraft. The necessary inputs regarding propeller mounting stiffness and damping for the case studies are determined through parametric studies of isolated propellers. The results indicate that including whirl flutter effect in wing sizing slightly increases wing mass, and introducing a flexible-mount-propeller leads to the decrease in wing flutter speed. Additionally, a parametric study of investigating propeller mounting stiffness is conducted, which confirms that the propeller mounting properties have a large influence on aeroelastic instability of the coupled propeller-wing system. ...