Despite significant interest in tailless flapping-wing micro aerial vehicle designs, tailed configurations are often favoured, as they offer many benefits, such as static stability and a simpler control strategy, separating wing and tail control. However, the tail aerodynamics are highly complex due to the interaction between the unsteady wing wake and tail, which is generally not modelled explicitly. We propose an approach to model the flapping-wing wake and hence the tail aerodynamics of a tailed flapping-wing robot. First, the wake is modelled as a periodic function depending on wing flap phase and position with respect to the wings. The wake model is constructed out of six low-order sub-models representing the mean, amplitude and phase of the tangential and vertical velocity components. The parameters in each sub-model are estimated from stereo-particle image velocimetry measurements using an identification method based on multivariate simplex splines. The computed model represents the measured wake with high accuracy, is computationally manageable and is applicable to a range of different tail geometries. The wake model is then used within a quasi-steady aerodynamic model, and combined with the effect of free-stream velocity, to estimate the forces produced by the tail. The results provide a basis for further modelling, simulation and design work, and yield insight into the role of the tail and its interaction with the wing wake in flapping-wing vehicles. It was found that due to the effect of the wing wake, the velocity seen by the tail is of a similar magnitude as the free stream and that the tail is most effective at 50–70% of its span.

Although flapping-wing micro aerial vehicles have become a hot topic in academia, the knowledge we have of these systems, their force generation mechanisms and dynamics is still limited. Recent technological advances have allowed for the development of free flight test setups using on-board sensors and external tracking systems, for system identification purposes. Nevertheless, there is still little knowledge about the system requirements, as well as on how to perform free flight test experiments, and process the collected data. The present article presents the guidelines for flapping-wing micro aerial vehicle free flight testing. In particular, it gathers information produced by different studies and provides the best practices for the proper system dimensioning, system setup, on-board sensors, maneuver input design, error analyses and data post-processing, for the reconstruction of the forces and moments that act during free flight of a flapping-wing robot, for system identification and modeling purposes. Furthermore, this article compares the results obtained using external optical position tracking systems with on-board and external sensor fusion, and provides suitable solutions and methods for data fusion and force reconstruction.