In this paper we discuss rail condition monitoring based on axle box acceleration (ABA) measurements. We present three case studies. The first one in The Netherlands, the detection of local defects with different severity levels (squat A, squat B and squat C) is analysed. The second case from the Faurei testing ring in Romania, the detection of rail defects over the whole testing ring is presented and examples of responses at a local defect (wheel-burn) is discussed with measurements at 80km/h (conventional speed measurement) and 200km/h (high speed measurement). In the third case, ABA measurements were obtained during operation in a train with passengers in the railway line near Brasov, Bartolomeu-Zărneşti. Examples of the defects and validations are discussed.

In this paper, we propose a methodology based on signal processing and evolutionary multiobjective optimization to facilitate the maintenance decision making of infra-managers in regional railways. Using a train in operation (with passengers onboard), we capture the condition of the rails using Axle Box Acceleration measurements. Then, using Hilbert-Huang Transform, the locations where the major risks are detected and ssessed with a degradation model. Finally,
evolutionary multiobjective optimization is employed to solve the maintenance decision problem, and to facilitate the visualization of the trade-offs between number of interventions and performance. Real-life measurements from the track from Braşov to Zărneşti in Romania are included to show the methodology.