Rail grinding has been widely applied in railway networks worldwide to remove or prevent rolling contact fatigue (RCF) cracks. However, some concerns have arisen regarding grinding, that it may introduce initial damage to the rail and largely shorten the RCF life. This work aims to better understand the effect of grinding on the long-term degradation of in-service rails, particularly concerning White Etching Layer (WEL) and RCF cracks. Seven rail samples were selected and taken from the Belgian and Swedish railway networks, with different grinding histories, accumulated loads, and steel grades. The mechanical and microstructural properties of these samples were examined through the hardness test and optical microscopy. WEL and microcracks were observed in both ground and non-ground rails, suggesting that rail grinding does not create additional defects nor negatively impact the rail surface after long-term service. Macrocracks were observed only in rail samples that had undergone zero or a single grinding cycle, confirming the beneficial role of rail grinding in mitigating RCF cracks. Ratcheting is the dominant crack initiation mechanism under the examined conditions, while WEL may also contribute to crack formation, given that macrocracks predominantly occur at the transition between the WEL and the pearlite.

This paper presents a deep learning framework for analyzing on-board vibration response signals in infrastructure health monitoring. The proposed WaveletInception–BiGRU network uses a Learnable Wavelet Packet Transform (LWPT) for early spectral feature extraction, followed by one-dimensional Inception-Residual Network (1D Inception-ResNet) modules for multi-scale, high-level feature learning. Bidirectional Gated Recurrent Unit (BiGRU) modules then integrate temporal dependencies and incorporate operational conditions, such as the measurement speed. This approach enables effective analysis of vibration signals recorded at varying speeds, eliminating the need for explicit signal preprocessing. The sequential estimation head further leverages bidirectional temporal information to produce an accurate, localized assessment of infrastructure health. Ultimately, the framework generates high-resolution health profiles spatially mapped to the physical layout of the infrastructure. Case studies involving track stiffness regression and transition zone classification using real-world measurements demonstrate that the proposed framework significantly outperforms state-of-the-art methods, underscoring its potential for accurate, localized, and automated on-board infrastructure health monitoring.

Modern smartphones, widely available and equipped with multiple sensors, offer the potential for railway infrastructure condition monitoring through mobile crowdsensing without disrupting operational railway services. This paper investigates key factors influencing the use of smartphone accelerometers for railway track quality assessment and highlights the associated challenges. Differences in accelerometer characteristics across three budget smartphones, including variations in sampling frequencies and dynamic sensitivity, are analyzed. A case study conducted on in-service passenger trains examines the effects of operational conditions, specifically vehicle speed and smartphone placement within the car body, on the frequency content and magnitude of recorded signals. Additionally, this study compares smartphone measurement results with a conventional track quality index derived from track geometry measured by specialized vehicles. Promising correlations are observed between the standard deviation of the smartphone vertical acceleration signals and the longitudinal level-based track quality index, demonstrating the potential of smartphones to assess track quality and detect local anomalies. However, variations caused by vehicle speed and smartphone placement pose challenges for standardizing track quality assessments. These findings highlight the potential of mobile crowdsensing for railway infrastructure monitoring while emphasizing the need for strategies to address variability in operational conditions and device characteristics.

The coefficient of friction (COF), defined as the maximum of the adhesion coefficient for a given contact condition, fluctuates rapidly due to environmental and operational factors. This paper introduces a torque modulation-based method for COF estimation. A simplified analytical model of the Manchester benchmark bogie operating under dry adhesion conditions is used to evaluate this method. The study presents an analytical equation that confirms earlier simulation-based findings showing a phase difference between applied torque modulation and resulting motor angular velocity. This phase relationship is shown to reflect the shape of the adhesion-slip curve. Notably, when the phase difference approaches 90°, the locomotive operates near the point of maximum adhesion, corresponding to the COF. Furthermore, the sensitivity of this approach to key system parameters, including normal load, wheel rolling radius, and modulation frequency, is examined. The findings provide valuable insights into the robustness and applicability of torque modulation-based COF estimation techniques in real-time traction control systems. The estimated COF can be further leveraged for adhesion management, driver advisory systems, and autonomous train operation.

Nowadays, rolling stock can be equipped with high-frequency vibration sensors to continuously monitor rail infrastructures and detect defects. These moving sensors measure at high speeds and sampling frequencies, generating a massive amount of data that covers each track position with very short signal durations. These data contain a variety of dynamic and transient responses that vary significantly along the track and are affected by noise. This leads to a large amount of unlabeled and noisy data, complicating the extraction of dynamic responses for effective anomaly detection. To address these challenges, this paper proposes an unsupervised representation learning methodology to automatically capture and extract characteristic features of dynamic responses that reflect the conditions of rail infrastructures. The unsupervised nature allows exploratory analysis of high-frequency vibration signals when prior knowledge or reference information about infrastructure conditions is unavailable or very limited. A collaborative optimization process that synchronizes empirical mode decomposition (EMD) with a convolutional autoencoder (CAE) is presented. The EMD level is tuned to remove noise while preserving effective vibration responses. The CAE is trained using demodulated signals that are considered normal to generate representations that ensure reconstruction quality and differentiate between normal and abnormal conditions. Furthermore, a Gaussian mixture model is used to showcase the effectiveness of the learned representations for rail infrastructures. Applied to validated axle box acceleration data for rail defect detection and train-borne laser Doppler vibrometer data for rail fastener monitoring, our method outperforms other variants of autoencoder-based models and the wavelet-based CAE in accurately identifying the conditions. It achieves an average improvement of 16% with the axle box acceleration data and 21% with the laser Doppler vibrometer data.

The growing volume of available infrastructural monitoring data enables the development of powerful data-driven approaches to estimate infrastructure health conditions using direct measurements. This paper proposes a deep learning methodology to estimate infrastructure physical parameters, such as railway track stiffness, using drive-by vibration response signals. The proposed method employs a long short-term memory (LSTM) feature extractor accounting for temporal dependencies in the feature extraction phase, and bidirectional long short-term memory (BiLSTM) networks to leverage bidirectional temporal dependencies in both the forward and backward paths of the drive-by vibration response in the condition estimation phase. In addition, a framing approach is employed to enhance the resolution of the monitoring task to the beam level by segmenting the vibration signal into frames equal to the distance between individual beams, centering the frames over the beam nodes. The proposed LSTM-BiLSTM model offers a versatile tool for various bridge and railway infrastructure conditions monitoring using direct drive-by vibration response measurements. The results demonstrate the potential of incorporating temporal analysis in the feature extraction phase and emphasize the pivotal role of bidirectional temporal information in infrastructure health condition estimation. The proposed methodology can accurately and automatically estimate railway track stiffness and identify local stiffness reductions in the presence of noise using drive-by measurements. An illustrative case study of vehicle–track interaction simulation is used to demonstrate the performance of the proposed model, achieving maximum mean absolute percentage errors of 1.7% and 0.7% in estimating railpad and ballast stiffness, respectively.

Axle box acceleration (ABA) measurements can be used for continuously monitoring rail infrastructure and detecting rail surface defects such as squats. However, accurately detecting squats is challenging due to their short-duration responses and low occurrence in ABA signals, particularly for light squats that exhibit subtle ABA responses. To address this challenge, we propose using a spiking neural network (SNN) with time-varying weights to enhance the detection performance of rail squats based on ABA measurements. Our approach employs a simple SNN architecture without hidden layers, trained using a method that combines genetic algorithms, k-fold cross-validation, and multi-start gradient-based approach to optimise hyperparameters and weights. The proposed methodology demonstrates competitive accuracy compared to other state-of-the-art SNN-based methods on UCI benchmarks for both binary and multi-class nonlinear problems. Part of its advantages include higher efficiency with a simpler architecture and training approach that reduces computational times while achieving effective spatiotemporal pattern detection. As shown by real-field measurements from Dutch and Swedish railways in anomaly detection, it effectively captures subtle changes in light squat defect responses in ABA signals and achieves a detection performance of 100% for severe squat defects and over 93% for light squat defects. Furthermore, we show that the spike responses, postsynaptic potentials, and membrane potentials can be used as a new way to explain and analyse the ABA signals. The proposed method using time-varying weights highlights a correspondence with the physical problem and offers an ability to capture sudden and subtle changes in the responses, which is crucial, particularly for detecting defects in their early stages.

Regional non-electrified railway networks require replacement of diesel traction to meet increasingly stringent emission reduction targets. Since full electrification of these networks is often not economically viable due to their low utilization, battery-electric multiple units (BEMUs) are recognized as a potentially suitable long-term solution, offering zero-emission train operation while requiring only partial tracks electrification. One of the main challenges when introducing BEMUs is determining an optimal electrification layout, i.e. the location and the length of electrified track sections while taking into account the vehicles’ and infrastructure technical characteristics and constraints alongside the requirements related to maintaining current timetable and quality of service. This paper formulates this as an intermittent partial electrification network design problem and develops an optimization framework that integrates high-fidelity BEMU simulation model in deriving a cost-optimized network electrification configuration. The proposed method is demonstrated using the existing non-electrified regional railway network in the Netherlands with the rolling stock and transport services of Arriva as a case. The obtained solution provides about 30% lower capital costs compared to the conventional continuous partial electrification approach, and about 3.5 times cut in these costs compared to the fully electrified network. Additionally, further costs reduction is observed by increasing the maximum current absorption limits at standstill and by introducing flexibility in terms of operational margins.

This paper investigates the growth and treatment of a major type of rail rolling contact fatigue (RCF) known as head checks (HCs). The analysis is based on extensive field data of 212 curved tracks made of R260 steel across the entire Belgian railway network. The HC crack depth was mainly measured by eddy current testing. The growth rates of HCs are analysed in relation to the curve radius, annual traffic load, and rail wear. The key findings are as follows: 1) Tracks with radii between 750 and 1000 m exhibit the highest HC growth rate of about 1.5 mm per 100 million gross tons (MGT) and the largest occurrence probability of about 25 %. 2) A counterintuitive result is that the HC growth per MGT is higher on lines with lower annual traffic loads, consistent with the trend observed in rail wear rates. 3) The artificial wear methods to control RCF, such as preventive grinding, should consider annual traffic load and service time, rather than solely accumulated tonnage, as is the current practice. Based on these findings, a new method is proposed to estimate the magic wear rate for the Belgian railways, which can serve as input for optimising grinding operations to mitigate HCs.

This paper presents a methodology for detecting and monitoring short pitch corrugation (SPC) under varying measurement conditions using vertical and longitudinal axle box acceleration (ABA) measurements. The main objective of the detection algorithm is to determine the likelihood and approximate severity of SPC presence, providing insights for maintenance planning. The methodology combines a validated three-dimensional finite element (3D-FE) model of the ABA responses at SPC and signal processing techniques to extract meaningful data from the real-world on-board measurements. First, a 3D-FE vehicle-track model is validated and used to quantify the physical relationships in the time–frequency responses of ABA at SPC under different levels of corrugation severity and measurement speeds. Then, a measurement train is instrumented with multiple accelerometers to capture field data on ABA at SPC, which is validated with field inspections and Railprof measurements. Finally, the ABA responses are analyzed based on the number of signals detecting SPC and an assessment of severity based on impact energy due to SPC. The methodology is demonstrated by analyzing the track between Assen and Groningen on the Dutch rail network. Results show that the methodology accurately detects registered SPC locations. Further, a whole track analysis is conducted, from which the methodology proposes new locations and severities of SPC, providing crucial information for rail maintenance planning.

This paper proposes an onboard measurement technology that combines a Laser Doppler Vibrometer (LDV) and an Axle Box Accelerometer (ABA) to approximate the dynamic load-response relationship of railway tracks. Unlike existing track-side and onboard technologies, this paper eliminates the need for load measurement, estimation, or control, enabling continuous measurements under operational conditions. The LDV mounted on the moving vehicle captures the track vibration response contactlessly, while the wheel vibration measured by ABA is used to directly represent the dynamic vehicle load. The LDV and ABA signals are combined to approximate the load-response relationship in the frequency domain. Experimental validation on a vehicle-track test rig demonstrates the effectiveness of the developed system at different speeds. Further comparisons with the hammer test result confirm its ability to capture the local dynamic properties of consecutive track segments along a railway track and also its superiority in measurement efficiency. This paper offers a promising solution for monitoring railway tracks on a large scale and allowing prescriptive maintenance of rail infrastructures.

Railway systems are increasingly vulnerable to unexpected external events, such as extreme weather caused by climate change, cyber-attacks targeting critical infrastructure. These disruptions threaten the continuity of railway operations and underscore the necessity for railway organizations to enhance their overall resilience. Various studies have looked into the assessing the infrastructure resilience, however, having a resilient infrastructure is insufficient. The back-end decision making or organizational resilient is also essential and it should also be considered. This paper presents a semi-qualitative assessment tool that integrates both technical and organizational attributes identified against the established 4R Resilience Framework: Robustness, Redundancy, Resourcefulness, and Rapidity. The tool employs a structured five-stage cycle, combining expert voting, Rank Ordered Centroid-Technique for Order of Preference by Similarity to Ideal Solution (ROC-TOPSIS) methods to evaluate and determine the resilience level of each resilient attribute. Through surveys, the tool was validated for its relevance and practicality: over 60% of respondents affirmed the applicability of its resilience attributes and evaluation criteria, while 97% considered the tool at least moderately useful. The assessment process identifies low-performing attributes, which serve as guide for resilience-building initiatives and strategic planning. This work contributes an actionable approach to resilience assessment and planning that is adaptable for both national and international railway systems/organizations facing increasingly complex operational risks, and perhaps a universal assessment guideline.

Transition zones in railway tracks often degrade faster than other locations, yet traditional health assessments rely on infrequent track geometry measurements, limiting early detection of dynamic changes. This research presents an approach for more frequent evaluation of transition zone health by integrating data sources from multiple monitoring technologies: track geometry, interferometric synthetic aperture radar (InSAR), and axle box acceleration (ABA). Missing InSAR data are addressed through spatio-temporal interpolation, and track longitudinal levels are predicted using a hybrid neural model that includes a hybrid convolutional neural network (CNN) with gated recurrent units (GRU) network and a hybrid CNN with a long short-term memory (LSTM) network. The models fuse historical and interpolated data from InSAR and ABA, enabling higher-frequency insights. A novel key performance index (KPI) based on predicted longitudinal levels is proposed to quantify track condition. The framework is validated on a transition zone at a railway bridge between Dordrecht and Lage Zwaluwe in the Netherlands. Results show that the hybrid model outperforms standalone methods and offers a good balance between accuracy and computational efficiency. The proposed approach enables earlier detection of irregularities, supporting prescriptive maintenance decisions.

A transfer function (TF) is an effective representation of the load-response relationship of railway track structures. To fill the gap in measuring track structure TFs over a wide frequency range from a moving vehicle, we develop a TF measurement system and the associated TF estimation methodology. Accelerometers are utilized to estimate the dynamic vehicle load to track structures, and a laser Doppler vibrometer (LDV) is used to scan track structures and measure their vibration response. First, operational modal analysis is applied to vehicle impact response over joints to identify its modal parameters, which support the estimation of dynamic wheel-rail forces from vehicle vibrations. This combination eliminates the need to pre-define the vehicle stiffness, vehicle damping, and vehicle body mass and enables the vehicle parameters to be updated under operational conditions. Meanwhile, a signal processing method is applied to LDV signals to reduce speckle noise and compensate for the effect of vehicle vibration. Then, a continuous track structure is segmented into distributed sections, and a TF is estimated for each track section using the estimated wheel-rail force as input and the extracted track vibration as output. We validate the methodology in a vehicle-track test rig on different track sections (with or without joints) and at different speeds (from 8 km/h to 16 km/h). The results are further compared with trackside measurements and hammer tests. We demonstrate that the track vibrations extracted from the LDV signals are consistent with those measured by trackside accelerometers. The shapes and resonance frequencies of the estimated TFs are in good agreement with those measured from the hammer tests in the frequency range of 200–800 Hz. The developed system captures differences in the TFs between different track sections, suggesting its potential to be used for structural health monitoring of railway tracks.

Railway transition zones connecting conventional embankments and rigid struc-tures, such as bridges and tunnels, usually degrade much faster than other railway sections. Efficient health condition monitoring of transition zones is important for preventative track maintenance. In this paper, a methodology for monitoring rail-way transition zones using acceleration measurements on multiple axle boxes (multi-ABA) of a passing train is presented. To showcase its capability, the measurements in the Netherlands, Sweden, and Norway are analyzed and dis-cussed. It is found that different bridges and transition zones exhibit unique char-acteristics including dominant wavelengths and energy distribution. Based on these unique characteristics, the geometry and support conditions at different lo-cations of a transition zone can be evaluated. Higher train speed makes the char-acteristics more pronounced. The results demonstrate that the multi-ABA meas-urement has the potential to evaluate and thus monitor the health conditions of various transition zones.

A primary challenge of physics-informed machine learning (PIML) is its generalization beyond the training domain, especially when dealing with complex physical problems represented by partial differential equations (PDEs). This paper aims to enhance the generalization capabilities of PIML, facilitating practical, real-world applications where accurate predictions in unexplored regions are crucial. We leverage the inherent causality and temporal sequential characteristics of PDE solutions to fuse PIML models with recurrent neural architectures based on systems of ordinary differential equations, referred to as neural oscillators. Through effectively capturing long-time dependencies and mitigating the exploding and vanishing gradient problem, neural oscillators foster improved generalization in PIML tasks. Extensive experimentation involving time-dependent nonlinear PDEs and biharmonic beam equations demonstrates the efficacy of the proposed approach. Incorporating neural oscillators outperforms existing state-of-the-art methods on benchmark problems across various metrics. Consequently, the proposed method improves the generalization capabilities of PIML, providing accurate solutions for extrapolation and prediction beyond the training data.

This work presents the results of a measurement campaign to demonstrate the effectiveness of the axle box acceleration (ABA) technology for detecting rail defects. The measurements were conducted along the Iron Ore line between Sweden and Norway for the IN2TRACK3 project. This line is mostly single-track with passenger-freight mixed traffic and heavy axle load. Historical data and track information data were not considered in this study. By analyzing data acquired from the accelerometers in vertical and longitudinal directions, rail defects were detected in near real-time using big-data analytics. For our validated sections, 100% of rail defects (including squats) were detected using time-frequency analysis and an outlier detection approach. The methodology also allows for identifying priority locations, e.g., defective welds, joints, transition zones, etc., and its use for prescriptive maintenance recommendations is being explored in the framework of the IAM4RAIL project.

Inefficient management of rail surface defects can increase maintenance costs, safety hazards, service disruptions, and catastrophic failures like rail breaks. To achieve adequate management, having effective technology capable of timely detecting and frequently monitoring rail defects is of utmost importance. The aim is early detection of defects to maintain safety levels and prevent the re-appearance due to residual damages.

Various measurement technologies, such as visual inspections, geometry profile measurements, and other measurement techniques, have been used for the detection of rail defects. While these methods provide insights, they often lack the capability for early-stage defect detection. Thus, most of these technologies are suitable for reactive maintenance since they detect defects when they reach a certain severity level. Axle box acceleration (ABA) technology provides a solution capable of frequent monitoring, mounted on trains in operation without dedicated measurement vehicles (see figure 71-1). Its basic principle is to use a train as a moving load that excites the infrastructure and to detect defects by evaluating the time-frequency characteristics of the dynamic response measured by accelerometers installed on axle boxes of the train. ABA systems have shown promise in detecting defects in the early stages. However, its widespread application and need for robustness require further validation and development. This work presents the results of detecting and monitoring rail surface defects using ABA technology.

This paper presents a new approach to simulate forward and inverse problems of moving loads using physics-informed machine learning (PIML). Physics-informed neural networks (PINNs) utilize the underlying physics of moving load problems and aim to predict the deflection of beams and the magnitude of the loads. The mathematical representation of the moving load considered involves a Dirac delta function, to capture the effect of the load moving across the structure. Approximating the Dirac delta function with PINNs is challenging because of its instantaneous change of output at a single point, causing difficulty in the convergence of the loss function. We propose to approximate the Dirac delta function with a Gaussian function. The incorporated Gaussian function physical equations are used in the physics-informed neural architecture to simulate beam deflections and to predict the magnitude of the load. Numerical results show that PIML is an effective method for simulating the forward and inverse problems for the considered model of a moving load.

Computer-aided simulations are routinely used to predict a prototype's performance. High-fidelity physics-based simulators might be computationally expensive for design and optimization, spurring the development of cheap deep-learning surrogates. The resulting surrogates often struggle to generalize and predict novel scenarios beyond their training domain. We propose a two-stage methodology addressing the challenge of generalization. It employs physics-based simulators, supplemented with ordinary differential equations integrated into the recurrent architecture, to learn the intrinsic dynamics. The proposed approach captures the inherent causality and generalizes the dynamics irrespective of a data source. The presented numerical experiments encompass five fundamental structural engineering scenarios, including beams on Winkler foundations based on Euler-Bernoulli and Timoshenko theories, beams under moving loads, and catenary-pantograph interactions in railways. The proposed methodology outperforms conventional recurrent methods and remains invariant to data sources, showcasing its efficacy. Numerical experiments highlight its prospects for design optimization, predictive maintenance, and enhancing safety measures.