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C. Della Santina

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140 records found

Journal article (2026) - Ghanishtha Bhatti, Pietro Pustina, Daniel Feliu-Talegon, Bastian Deutschmann, Cosimo Della Santina
Soft robots, with their compliant and underactuated nature, pose significant challenges for real-time shape regulation. Practical implementations of these methods often rely on fully-actuated approximations, over-looking the underactuated nature of these continuum structures. This study experimentally validates model-based controllers through collocated control that explicitly address underactuation, incorporating gravity cancellation and elasticity compensation to outperform conventional PD/PID approaches. A new multi-segment soft robot with a passively actuated segment has been designed, enabling experimental validation and providing strong evidence of the controllers’ effectiveness. The work bridges theory and practice, offering a practical framework for real-time shape regulation applicable to diverse soft robotic systems. ...
Conference paper (2026) - Chuhan Zhang, Jingyue Liu, Ebrahim Shahabi, Wei Pan, Cosimo Della Santina
Modeling and predicting the motion of soft robots remains challenging due to their infinite-dimensional and highly nonlinear dynamics. A promising direction is to learn dynamics directly from high-dimensional sensory streams. Yet, standard RGB cameras suffer from motion blur, making it challenging to capture fast transients and biasing learning toward steadystate behaviors. Here, we turn to event-based cameras, which provide asynchronous, high-frequency visual information better suited to capturing dynamic deformations. We propose a learning architecture that encodes two-channel event frames from a DVS sensor through a convolutional autoencoder while jointly learning a compact latent representation of the robot's dynamics. Within this space, we test several latent models, including a novel spiking-harmonic latent oscillator network (snLON), in which spiking neurons capture the event structure of the data stream and drive a latent Oscillator Network that represents the underlying mechanical dynamics. Validated in both simulation and real-world experiments, the proposed framework predicts long-horizon soft-robot motion with high accuracy and consistency from a single initial event frame and control sequence. ...
Journal article (2026) - Kirsten Lussenburg, Giovanni Colucci, Giuseppe Quaglia, Cosimo Della Santina, Aimée Sakes
Breastfeeding is essential for infant nutrition, but the increasing number of women returning to work before weaning highlights the need for efficient and comfortable milk expression methods. Traditional breast pumps rely solely on vacuum suction, which can cause discomfort, tissue damage, and longer extraction times compared to natural nursing. This study aims to develop a breast pump that better mimics the biomechanics of infant breastfeeding to improve comfort and efficiency. We investigated two actuator designs–membrane and soft pleated–integrated into the breast shield to replicate infant sucking. The pleated actuator proved most effective, offering a wide range of expansion and contraction. Unlike traditional pumps, vacuum is applied through radial expansion, allowing the nipple to widen rather than elongate, closely simulating infant tongue movements. The breast shield was fabricated using additive manufacturing with soft, elastic materials, enabling complex geometries and varied stiffness. The prototype was tested against a commercial pump using an artificial breast phantom. Results suggest this design can enhance milk output, reduce pumping time, and improve user comfort. By merging soft robotics with biological insights, our approach offers a promising alternative to conventional breast pumps. ...
Recent advances in machine learning have begun to embed oscillatory network principles within neural architectures, aiming to enhance computational efficiency and robustness in time-series regression. Building on these developments, we take a step toward applying such principles to the learning of physical dynamics. We introduce Neural Linear Oscillator Networks (nLON): a vision-based framework that extracts compact latent representations of complex motion directly from image sequences. A convolutional autoencoder encodes position and velocity into a low-dimensional manifold, whose temporal evolution is governed by coupled linear mechanical oscillators driven by a linear combination of the inputs. This strong structural prior not only promotes sample efficiency and interpretability but also guarantees that the learned model remains a mechanical, Wiener-type system. From this formulation, we derive closed-loop controllers that ensure stable regulation. We focus on soft robots-systems whose nonlinear, continuous, and high-dimensional dynamics make them both a challenging and ideal testbed for our approach. Using tentacle robots in high-fidelity simulations and real-world experiments, we validate that our framework delivers accurate long-horizon predictions and consistently surpasses state-of-the-art baselines, achieving superior structural fidelity and final-step accuracy. Finally, we leverage the learned dynamics for model-based control, demonstrating in simulation that the resulting scheme achieves robust and reliable tracking. ...

Implementations, Applications, and Prospects [Survey]

Journal article (2026) - Zixi Chen, Di Wu, Cesare Stefanini, Qinghua Guan, David Hardman, Federico Renda, Josie Hughes, Thomas George Thuruthel, Cosimo Della Santina, Barbara Mazzolai, Huichan Zhao
Soft robots, compared to rigid robots, possess inherent advantages, including higher degrees of freedom, compliance, and enhanced safety, which have contributed to their increasing application across various fields. Among these benefits, adaptability is particularly noteworthy. In this article, adaptability in soft robots is categorized into external and internal adaptability. External adaptability refers to the robot’s ability to adjust, either passively or actively, to variations in environments, object properties, geometries, and task dynamics. Internal adaptability refers to the robot’s ability to cope with internal variations, such as manufacturing tolerances or material aging, and to generalize control strategies across different robots. As the field of soft robotics continues to evolve, the significance of adaptability has become increasingly pronounced. In this review article, we summarize various approaches to enhancing the adaptability of soft robots, including design, sensing, and control strategies. Additionally, we assess the impact of adaptability on applications such as surgery, wearable devices, locomotion, and manipulation. We also discuss the limitations of soft robotics adaptability and prospective directions for future research. By analyzing adaptability through the lenses of implementation, application, and challenges, this article aims to provide a comprehensive understanding of this essential characteristic in soft robotics and its implications for diverse applications. ...

Bridging Robotics and AI Toward Real-World Applications [From the Guest Editors]

Journal article (2026) - Hao Su, Yunduan Cui, Cosimo Della Santina, Kuan Fang, Jens Kober, Yanan Li, Yunzhu Li, Takamitsu Matsubara, Maria Pozzi
Soft robots enable safe and adaptive interaction with their environment, but still face major challenges in detecting contact during manipulation. This paper presents a low-cost vision-based setup designed to obtain groundtruth contact areas of soft manipulators without requiring the embedding of sensors into their structure. The platform uses an external camera and controlled lighting to capture the contact interface under different materials and configurations. Three segmentation methods, HSV thresholding, the Segment Anything Model (SAM 2.1), and a CNN with a VGG16 encoder, were compared for performance. Among them, optimized HSV thresholding achieved the best balance between accuracy and simplicity, with a Dice score of 0.97 and a mean error of 8% on reference tests. The proposed setup provides a practical and reproducible method to study contact formation in soft robotics and a reproducible method for obtaining ground-truth data for tactile sensing and control. ...
Reduced-order models are central to motion planning and control of quadruped robots, yet existing templates are often hand-crafted for a specific locomotion modality. This motivates the need for automatic methods that extract task-specific, interpretable low-dimensional dynamics directly from data. We propose a methodology that combines a linear autoencoder with symbolic regression to derive such models. The linear autoencoder provides a consistent latent embedding for configurations, velocities, accelerations, and inputs, enabling the sparse identification of nonlinear dynamics (SINDy) to operate in a compact, physics-aligned space. A multi-phase, hybrid-aware training scheme ensures coherent latent coordinates across contact transitions. We focus our validation on quadruped jumping—a representative, challenging, yet contained scenario in which a principled template model is especially valuable. The resulting symbolic dynamics outperform the state-of-the-art handcrafted actuated spring-loaded inverted pendulum (aSLIP) baseline in simulation and hardware across multiple robots and jumping modalities. ...
Journal article (2026) - Peiyi Wang, Daniel Feliu-Talegon, Yuchen Sun, Zhexin Xie, Wenci Xin, Muhammad Sunny Nazeer, Cosimo Della Santina, Cecilia Laschi, Federico Renda
Soft robots' ability to safely navigate complex environments motivates the development of algorithms for accurate environmental interaction assessment, enabling greater autonomy. Specifically, strain-based shape and force estimation of continuum robots with embedded soft sensors poses an open challenge mainly owing to continuous softness, anisotropic deformation, and non-linear properties. Mathematical description of deformable soft bodies and accurate estimation of external forces are crucial for achieving controllable and intelligent behaviors of these robots. In this paper, a kinetostatic strain-based modeling for rod-driven soft robots (RDSR) with embedded stretch sensors is proposed, which incorporates local strains, actuation variables, and external interactions. The strain model enables full shape estimation of the robot and prediction of strain variations in soft bodies. Building on this, we develop a force estimator based on predicted and measured sensor and actuator lengths to evaluate 3D external forces, accounting for both orthogonal and tangential components relative to the backbone. Moreover, we introduce a methodology using a novel ellipsoid representation to handle tangential forces that may become insensitive in certain singular configurations. This estimator allows us to either disregard such forces when they do not influence deformation or estimate them when they become observable. Our simulations and experiments demonstrate how this approach can be used to analyze the robot's configuration and successfully estimate external forces. Finally, it is demonstrated that when the continuum arm follows trajectories with higher strain sensitivity, tangential force estimation is significantly improved. ...
Journal article (2026) - Domenico Dona, Giovanni Franzese, Cosimo Della Santina, Paolo Boscariol, Basilio Lenzo
Industrial robotics demands significant energy to operate, making energy-reduction methodologies increasingly important. Strategies for planning minimum-energy trajectories typically involve solving nonlinear optimal control problems (OCPs), which rarely cope with real-time (RT) requirements. In this article, we propose a paradigm for generating near minimum-energy trajectories for manipulators by learning from optimal solutions. Our paradigm leverages a residual learning approach, which embeds boundary conditions (BCs) while focusing on learning only the adjustments needed to steer a standard solution to an optimal one. Compared to a computationally expensive OCP-based planner, our paradigm achieves 87.3% of the performance near the training dataset and 50.8% far from the dataset, while being two to three orders-of-magnitude faster. ...

A real-world empirical Study with SAM2

Segmenting gas bubbles in multiphase flows is a critical yet unsolved challenge in numerous industrial settings, from metallurgical processing to maritime drag reduction. Traditional approaches — and most recent learning-based methods — assume near-spherical shapes, limiting their effectiveness in regimes where bubbles undergo deformation, coalescence, or breakup. This complexity is particularly evident in air lubrication systems, where coalesced bubbles form amorphous and topologically diverse patches. In this work, we revisit the problem through the lens of modern vision foundation models. We cast the task as a transfer learning problem and demonstrate, for the first time, that a fine-tuned Segment Anything Model (SAM v2.1) can accurately segment highly non-convex, irregular bubble structures using as few as 100 annotated images. ...
Journal article (2026) - Giulio Evangelisti, Cosimo Della Santina, Sandra Hirche
Designing accurate yet reliable tracking controllers with tight performance guarantees for Lagrangian systems is challenging due to nonlinear modeling uncertainties and conservative stability criteria. This article proposes a structure-preserving projector-based tracking control law for uncertain Euler-Lagrange (EL) systems using physically consistent Lagrangian-Gaussian Processes (LGPs). We leverage the uncertainty quantification of the LGP for adaptive feedforward-feedback balancing. In particular, an accurate probabilistic guarantee for exponential stability is derived by leveraging matrix analysis results and ideas from contraction analysis, where the benefit of the proposed controller is proven and shown in the closed-form expressions for convergence rate and radius. Extensive numerical simulations not only demonstrate the controller's efficacy based on a two-link and a soft robotic manipulator, but also all theoretical results are explicitly analyzed and validated. ...
Journal article (2025) - Jiatao Ding, Cosimo Della Santina, Tin Lun Lam, Jianxin Pang, Xiaohui Xiao, Nikos G. Tsagarakis, Yanlong Huang
Stepping strategy, including step time and step location modulation, and hip strategy, i.e., upper-body movement, play crucial roles in achieving robust humanoid locomotion. However, exploiting these balance strategies in a unified and flexible manner has not been well addressed. In this article, we propose a sequential convex optimization approach. Based on the linear inverted pendulum model, we modulate step parameters, including step location and step time, using quadratically constrained quadratic programming in real time. Then, based on the nonlinear inverted pendulum plus flywheel model, we regulate angular momentum using the linear model predictive control. To accommodate for scenarios with height variation, we consider nonlinear 3-D locomotion dynamics explicitly. The proposed approach is validated via comparison studies and extensive experiments on the humanoid with planar and linear feet. The results demonstrate enhanced robustness against dynamic disturbances and adaptability to real-world scenarios. On average, the enhanced stepping strategy rejects 135% larger external forces than our previous article. Also, robust locomotion across height-varying stepping stones is realized, which is rarely reported for a humanoid robot with planar feet. ...
Journal article (2025) - Pietro Pustina, Cosimo Della Santina, Alessandro De Luca
Robotics is shifting from rigid, articulated systems to more sophisticated and heterogeneous mechanical structures. Soft robots, for example, have continuously deformable elements capable of large deformations. The flourishing of control techniques developed for this class of systems is fueling the need of efficient procedures for evaluating their inverse dynamics (ID), which is challenging due to the complex and mixed nature of these systems. As of today, no single ID algorithm can describe the behavior of generic (combinations of) models of soft robots. We address this challenge for generic series-like interconnections of possibly soft structures that may require heterogeneous modeling techniques. Our proposed algorithm requires as input a purely geometric description (forward-kinematics-like) of the mapping from configuration space to deformation space. With this information only, the complete equations of motion can be given an exact recursive structure which is essentially independent from (or “agnostic” to) the underlying reduced-order kinematics. We achieve this by exploiting Kane’s method to manipulate the equations of motion, showing then their recursive structure. The resulting ID algorithms have optimal computational complexity within the proposed setting, that is, linear in the number of distinct modules. Further, a variation of the algorithm is introduced that can evaluate the generalized mass matrix without increasing computation costs. We showcase the method applicability to robot models involving a mixture of rigid and soft elements, described via possibly heterogeneous reduced order models (ROMs), such as Volumetric FEM, Cosserat strain-based, and volume-preserving deformation primitives. None of these systems can be handled using existing ID techniques. ...
Journal article (2025) - Lucas Novaki Ribeiro, Pablo Borja, Cosimo Della Santina, Bastian Deutschmann
The existing model-based control strategies for tendon-driven continuum soft robots neglect the dynamics of the actuation system. Nevertheless, such dynamics have an important impact on the closed-loop performance. This work analyzes the influence of the actuation dynamics in tendon-driven continuum soft robots performing trajectory-tracking tasks. To this end, we use singular perturbation (SP) theory to design controllers that account for such dynamics. We provide the analytical formulation of the SP controllers and their in-depth experimental validation. Additionally, we use high-and low-stiffness tendons to experimentally compare the performance of the proposed SP controllers against traditional feedback control schemes that disregard the actuation dynamics. The experimental results show that SP controllers outperform the approaches that neglect the actuation dynamics by reducing oscillations and achieving lower errors without relying on high gains. Furthermore, it is shown that neglecting the actuation dynamics may lead to instability when the tendons have a low stiffness coefficient. ...
Journal article (2025) - Vassil Atanassov, Jiatao Ding, Jens Kober, Ioannis Havoutis, Cosimo Della Santina
Deep reinforcement learning (DRL) has emerged as a promising solution to mastering explosive and versatile quadrupedal jumping skills. However, current DRL-based frameworks usually rely on pre-existing reference trajectories obtained by capturing animal motions or transferring experience from existing controllers. This work aims to prove that learning dynamic jumping is possible without relying on imitating a reference trajectory by leveraging a curriculum design. Starting from a vertical in-place jump, we generalize the learned policy to forward and diagonal jumps and, finally, we learn to jump across obstacles. Conditioned on the desired landing location, orientation, and obstacle dimensions, the proposed approach yields a wide range of omnidirectional jumping motions in real-world experiments. In particular, we achieve a 90 cm forward jump, exceeding all previous records for similar robots. Additionally, the robot can reliably execute continuous jumping on soft grassy grounds, which is especially remarkable as such conditions were not included in the training stage. ...
Journal article (2025) - Davide Calzolari, Cosimo Della Santina, Alin Albu-Schäffer
Motivated by the need for efficiency and robustness in repetitive robotic tasks such as locomotion, this study introduces the concept of Natural Motion Manifolds (NMMs) and presents a control method to stabilize and excite motions based on these structures. By considering the intersection of a Poincaré section with a surface comprising a continuum of autonomous evolutions, the proposed controller extends the linearized Poincaré map control from a single orbit to a family of orbits. This allows us to derive simple controllers to excite intrinsic nonlinear resonances and exploit the natural dynamics when varying the energy target (or the running velocity). We validated the method through simulations and experiments on a serial elastic quadruped. Relying on natural dynamics and minimal motor commands, we could implement a bounding gait at desired velocities without needing dynamic compensations. The experiments provide a thorough validation of the feasibility and the benefits of controlled, predictable, and purposeful oscillatory behavior via explicit excitation of a quadruped’s natural dynamics. ...
Journal article (2025) - Bastian Deutschmann, Milan Akim, Cosimo Della Santina
Generating precise motions with continuum soft robots calls for ways of closing the loop through nonconventional sensors - like cameras. This paper considers, for the first time, model-based visual servoing control of tendon-driven continuum soft robots. We take into account both regulation and trajectory tracking. We especially focus on a system inspired by the human neck, which employs an eye-in-hand configuration. The considered control architecture maps visual feedback to motor commands using the overall system's Jacobian, aiming for accurate end-effector (i.e., robot's head) positioning. This is made possible by blending classic results in visual serving with reduced-order models for continuum soft robots. In this work, we place significant focus on evaluating the controller's effectiveness on the physical prototype, for which we develop a tailored testing setup, which is a novel contribution of this work. Central to this setup is a tendon-driven soft robotic neck. We extensively characterize the control algorithm's performance for several control gains and different operational scenarios. We show that incorporating feedforward velocity estimation into the controller consistently improves performance in trajectory tracking tasks. ...
Journal article (2025) - Cosimo Della Santina, Sylvia Herbert, Manuel Keppler, Kaoru Yamamoto

Leveraging Trajectory Optimization and Behavior Cloning

Journal article (2025) - Edoardo Panichi, Jiatao Ding, Vassil Atanassov, Peiyu Yang, Jens Kober, Wei Pan, Cosimo Della Santina
Quadrupedal jumping has been intensively investigated in recent years. Still, realizing controlled jumping with soft landings remains an open challenge due to the complexity of the jump dynamics and the need to perform complex computations during the short time. This work tackles this challenge by leveraging trajectory optimization and behavior cloning. We generate an optimal jumping motion by utilizing dual-layered coarse-to-refine trajectory optimization. We combine this with a variable impedance control approach to achieve soft landing. Finally, we distill this computationally heavy jumping and landing policy into an efficient neural network via behavior cloning. Extensive simulation experiments demonstrate that, compared to classic model predictive control, the variable impedance control ensures compliance and reduces the stress on the motors during the landing phase. Furthermore, the neural network can reproduce jumping and landing behavior, achieving at least a 97.4% success rate. Hardware experiments confirm the findings, showcasing explosive jumping with soft landings and on-the-fly evaluation of the control actions. ...