J.E.P. Smits
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12 records found
1
As a more innovative approach, in this thesis a modular and reusable railway footbridge is designed so that the bridge can be assembled and reassembled based on changing local requirements. To further improve its sustainable character, the choice of main structural material is basalt fiber reinforced polylactic acid, which is a more sustainable alternative to regular FRP.
The conclusion of this thesis is a design which shows methods to demonstrate the modular and demountable character of the bridge, using mainly bolted and pinned connections between the modules. ...
As a more innovative approach, in this thesis a modular and reusable railway footbridge is designed so that the bridge can be assembled and reassembled based on changing local requirements. To further improve its sustainable character, the choice of main structural material is basalt fiber reinforced polylactic acid, which is a more sustainable alternative to regular FRP.
The conclusion of this thesis is a design which shows methods to demonstrate the modular and demountable character of the bridge, using mainly bolted and pinned connections between the modules.
Furthermore, as digital technology ushers in the 4th industrial revolution, the growing complexity and inter-dependencies in computational design of structures and buildings is no longer sufficiently represented in static plans (Helm et al., 2017). Since the inception of digital technology into timber fabrication processes in 1980s, it has transformed hand-tools to multi-axis machines, enabled further by parametric models, to produce highly varied components without lost in efficiency (Buri & Weinand, 2013). Despite the high degree of automation in fabrication, the assembly of these structures are still largely manual (Helm et al., 2017), limited by the scale of the components, machines involved and transportation required.
Should the digital information of fabrication and assembly be directly transmitted to the robots and implemented, this would allow for a seamless workflow (Bachmann, 2009) without the intermediary manual process where digital information and assemblage efficiency could be lost. Tapping on the strengths of robotic systems in processing large amount of data, having high level of precision as well as being capable of taking over dirty, dangerous and mundane tasks, this presented the opportunity for integration of Human-Robot Collaboration into the construction system (Reinhardt et al., 2020).
Therefore the focus of this thesis aims to develop meaningful and productive Design-to-Build workflow involving HRC in the construction process of a timber bridge structure in Buiksloterham, Amsterdam. ...
Furthermore, as digital technology ushers in the 4th industrial revolution, the growing complexity and inter-dependencies in computational design of structures and buildings is no longer sufficiently represented in static plans (Helm et al., 2017). Since the inception of digital technology into timber fabrication processes in 1980s, it has transformed hand-tools to multi-axis machines, enabled further by parametric models, to produce highly varied components without lost in efficiency (Buri & Weinand, 2013). Despite the high degree of automation in fabrication, the assembly of these structures are still largely manual (Helm et al., 2017), limited by the scale of the components, machines involved and transportation required.
Should the digital information of fabrication and assembly be directly transmitted to the robots and implemented, this would allow for a seamless workflow (Bachmann, 2009) without the intermediary manual process where digital information and assemblage efficiency could be lost. Tapping on the strengths of robotic systems in processing large amount of data, having high level of precision as well as being capable of taking over dirty, dangerous and mundane tasks, this presented the opportunity for integration of Human-Robot Collaboration into the construction system (Reinhardt et al., 2020).
Therefore the focus of this thesis aims to develop meaningful and productive Design-to-Build workflow involving HRC in the construction process of a timber bridge structure in Buiksloterham, Amsterdam.
Towards a Sustainable Bridge Design
With the support of optimisation processes and decision making systems
The main properties of FRP materials are listed including common manufacturing processes. According to a state-of-the-art study two designs are presented: (1) A sandwich deck, commonly used in FRP bridges, and (2) a through deck, commonly used in railway bridges. Furthermore, the requirements and loadings for railway bridges are listed. The dynamic model for railway bridges is based on a mass-spring rigid body system with Rayleigh damping. This model is used to verify the finite element models. A material study is performed to determine the most suitable material properties for FRP railway bridges. Glass fibres and polyester resin are choses based on individual material properties, market prices and common use in civil engineering structures. Foam has no structural integrity but is used as permanent form work. The lay-up of fibres is based on the literature study and differ for flanges and webs. The lay-up for flanges is:
[12.5% - 90° | 12.5% - ±45° | 62.5% - 0° | 12.5% - ±45°]s
The lay-up for webs is:
[25% - 90° | 20% - ±45° | 35% - 0° | 20% - ±45°]s
The volume fraction of both laminates is 50%. These lay ups in combination with the conversion factors and safety factors result in a FRP material suitable for FRP railway bridges. The design study describes the sandwich and through design with the materials from the material study. Two finite element model are made using Sofistik. These finite element models are verified using analytical models. A static and dynamic analysis is performed on both designs. Based on the results from the static analysis the maximum deflection and maximum stresses of the Sandwich Design do not exceed the limits, and the maximum deflection and maximum stresses of the Through Design do exceed the limits. Based on the dynamic analysis both designs do exceed the limits. Furthermore, in consultation with a FRP manufacturer, the laminate thickness must be reduced to ensure both designs are manufacturable. Based on the results of the design study and the requirements presented in the literature study a new design is created. This design includes the following improvements: (1) reduction of the span by transferring the forces in transverse direction, (2) extra height of the design, (3) more webs, (4) extra supports, (5) reduction of the laminate thickness to 30 mm and (6) the use of pre-camber. This final design is transformed into a finite element model. A static and dynamic analysis is performed. Based on the results of the static analysis the maximum deflection and maximum stresses do not exceed the limits. The dynamic analysis results in maximum acceleration of 19.48 m/s2, which exceeds the limit and results in a unity check of 5.57. The final design doesn’t meet the requirements based on the results of the dynamic analysis. An important remark on the dynamic results is made in the discussion. The dynamic load model, consisting of point loads, is applied directly on the bridge deck, omitting the dynamic behaviour of the ballast bed. Taking into account the ballast bed in the dynamic analysis might result in a significant reduction of the maximum acceleration of the bridge deck due to the spreading and damping effect of the ballast bed. In conclusion, according to the results of the static analysis of the final design it is possible to apply a FRP deck in railway bridges. Improvement of the dynamic numerical model is needed before drawing conclusions on the dynamic behaviour of the final design. ...
The main properties of FRP materials are listed including common manufacturing processes. According to a state-of-the-art study two designs are presented: (1) A sandwich deck, commonly used in FRP bridges, and (2) a through deck, commonly used in railway bridges. Furthermore, the requirements and loadings for railway bridges are listed. The dynamic model for railway bridges is based on a mass-spring rigid body system with Rayleigh damping. This model is used to verify the finite element models. A material study is performed to determine the most suitable material properties for FRP railway bridges. Glass fibres and polyester resin are choses based on individual material properties, market prices and common use in civil engineering structures. Foam has no structural integrity but is used as permanent form work. The lay-up of fibres is based on the literature study and differ for flanges and webs. The lay-up for flanges is:
[12.5% - 90° | 12.5% - ±45° | 62.5% - 0° | 12.5% - ±45°]s
The lay-up for webs is:
[25% - 90° | 20% - ±45° | 35% - 0° | 20% - ±45°]s
The volume fraction of both laminates is 50%. These lay ups in combination with the conversion factors and safety factors result in a FRP material suitable for FRP railway bridges. The design study describes the sandwich and through design with the materials from the material study. Two finite element model are made using Sofistik. These finite element models are verified using analytical models. A static and dynamic analysis is performed on both designs. Based on the results from the static analysis the maximum deflection and maximum stresses of the Sandwich Design do not exceed the limits, and the maximum deflection and maximum stresses of the Through Design do exceed the limits. Based on the dynamic analysis both designs do exceed the limits. Furthermore, in consultation with a FRP manufacturer, the laminate thickness must be reduced to ensure both designs are manufacturable. Based on the results of the design study and the requirements presented in the literature study a new design is created. This design includes the following improvements: (1) reduction of the span by transferring the forces in transverse direction, (2) extra height of the design, (3) more webs, (4) extra supports, (5) reduction of the laminate thickness to 30 mm and (6) the use of pre-camber. This final design is transformed into a finite element model. A static and dynamic analysis is performed. Based on the results of the static analysis the maximum deflection and maximum stresses do not exceed the limits. The dynamic analysis results in maximum acceleration of 19.48 m/s2, which exceeds the limit and results in a unity check of 5.57. The final design doesn’t meet the requirements based on the results of the dynamic analysis. An important remark on the dynamic results is made in the discussion. The dynamic load model, consisting of point loads, is applied directly on the bridge deck, omitting the dynamic behaviour of the ballast bed. Taking into account the ballast bed in the dynamic analysis might result in a significant reduction of the maximum acceleration of the bridge deck due to the spreading and damping effect of the ballast bed. In conclusion, according to the results of the static analysis of the final design it is possible to apply a FRP deck in railway bridges. Improvement of the dynamic numerical model is needed before drawing conclusions on the dynamic behaviour of the final design.
One small span
Leaping the IJ
A Feasibility Study on Weight Saving in Bascule Bridge Design by Implementing an FRP-deck
A case study on the Amalia bridge
Modular series of FRP pedestrian bridges
The example of Tanthof Delft
Netherlands. Due to Dutch landscape bridges of every size and
types are needed in the rural as well as in the urban environment
and often more than one piece is needed for a specific location.
Due to the significant cost of bridge maintenance engineer’s
attention was drawn on Fibre Reinforced Polymers (FRP). This
material is being used as structural material in steel crosssections
and as architectural material in double curve plates,
produced via a modular production. The primary purpose of
this research is to determine a series of FRP footbridges for the
area of Tanthof Delft in the Netherlands that are manufactured
via one modular mould. In that way, different bridge variations
are produced based on different module combination. Also, the
bridges are constructed all in FRP in order to create a new visual
vocabulary of this material for bridge design by combining the
free-form and structural potentials of this material. Initially the
bridge structure starts as a U-shape bridge with non-structural
railing. Through the use of parametric design the influence of
the different geometrical variables of a bridge are investigated
and the shape involves into a shell-like structure. Furthermore,
municipality data of the demanded bridge’s dimensions are
analysed in order to identify the appropriate module matrix.
Then, based this the modular mould of the Light Resign
Transfer Moulding manufacturing technique is designed. The
project managed to combine the research scopes and full-fill
the set aim, but this combination also limited the potential
of each scope separately. Due to the small dimensions of
the bridges and the need for repetitions the final product is
double curved but not as “fluid” as other examples of roof or
column examples. Also, the different width and lengths of the
bridges provide a complex module matrix and at the same
time a manufacturing mould of many pieces. Finally, by using
the modularity exclusively for the mould design, its potentials
to give solutions on connectivity limits the projects principle on
monocoque structures. ...
Netherlands. Due to Dutch landscape bridges of every size and
types are needed in the rural as well as in the urban environment
and often more than one piece is needed for a specific location.
Due to the significant cost of bridge maintenance engineer’s
attention was drawn on Fibre Reinforced Polymers (FRP). This
material is being used as structural material in steel crosssections
and as architectural material in double curve plates,
produced via a modular production. The primary purpose of
this research is to determine a series of FRP footbridges for the
area of Tanthof Delft in the Netherlands that are manufactured
via one modular mould. In that way, different bridge variations
are produced based on different module combination. Also, the
bridges are constructed all in FRP in order to create a new visual
vocabulary of this material for bridge design by combining the
free-form and structural potentials of this material. Initially the
bridge structure starts as a U-shape bridge with non-structural
railing. Through the use of parametric design the influence of
the different geometrical variables of a bridge are investigated
and the shape involves into a shell-like structure. Furthermore,
municipality data of the demanded bridge’s dimensions are
analysed in order to identify the appropriate module matrix.
Then, based this the modular mould of the Light Resign
Transfer Moulding manufacturing technique is designed. The
project managed to combine the research scopes and full-fill
the set aim, but this combination also limited the potential
of each scope separately. Due to the small dimensions of
the bridges and the need for repetitions the final product is
double curved but not as “fluid” as other examples of roof or
column examples. Also, the different width and lengths of the
bridges provide a complex module matrix and at the same
time a manufacturing mould of many pieces. Finally, by using
the modularity exclusively for the mould design, its potentials
to give solutions on connectivity limits the projects principle on
monocoque structures.
Topology Optimised Pedestrian Bridge
A feasibility study in using Topology Optimisation as a design tool for bridge design
The hybrid FRP and glass bridge
Research for a material adapted and optimized hybrid pedestrian bridge design
Graded Structures
The design of a grid shell that uses gradual densification to enhance the performance of the overall structure