Detecting Random Read Faults to Reduce Test Escapes in FinFET SRAMs

Abstract

Manufacturing defects in FinFET SRAMs can cause hard-to-detect faults such as Random Read Faults (RRFs). Detection of RRFs is not trivial, as they may not lead to incorrect outputs. Undetected RRFs become test escapes, which might lead to no-trouble-found devices and early in-field failures. Therefore, the detection of RRFs is of utmost importance. This paper proposes test solutions to detect RRFs and reduce test escapes. To achieve this, we first statistically analyze the failure rate due to RRFs, followed by an experimental study of stress conditions’ (SCs) impact on detecting RRFs, such as test algorithms, supply voltage, and temperature. Based on the results, we propose a new Design-For-Testability (DFT) scheme for FinFET SRAMs to detect such faults using SCs that improve the detection rate of RRFs. This scheme introduces a negligible area and test time overhead while significantly enhancing RRF detection. Hence, using the proposed DFT leads to reduced test escapes and, consequently, higher-quality FinFET SRAMs.