W. Shi
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19 records found
1
In recent years, the research interest in bidirectional charging of electric vehicles has increased significantly, driven by improved accessibility to charging and payment information as well as the increasing emphasis on integrating variable renewable energy sources more effectively into the grid. Integrating bidirectional charging with the grid/building/home can also reduce grid congestion. Despite this, broader implementation of this technology has not yet been achieved. In this context, this article comprehensively surveys direct current (DC) off-board vehicle to grid/building/home chargers and analyses the gaps which prevent the technologies’ wide implementation. These gaps are analysed by considering areas such as the development direction of bidirectional charging technology, battery cost and its degradation, V2G applicable standards, grid codes and charging protocols, deployment of V2G chargers (off-board versus on-board/wireless), market feasibility of V2G services, and the cost of bidirectional off-board chargers. The first survey of twenty-five commercial bidirectional chargers is presented and investigated in relation to the above-mentioned areas. Four key (technical, regulatory, financial, and behavioural) barriers are identified and discussed for the wide implementation of vehicle to grid/building/home charging.
On the Efficiency Limits and Electric Field Stresses of Wireless Charging for Electric Buses
A 50-kW Experimental Study Based on Opportunity Charging
Inductive power transfer (IPT) presents a promising solution for opportunity charging of electric buses. However, achieving an optimal balance between pad area, power transfer efficiency, and misalignment tolerance remains a significant challenge. This article explores the tradeoffs between power transfer efficiency and area-related power density and investigates the electric field distribution in the charging pads of wireless charging systems. The design requirements are first established. Based on these, a multiobjective optimization (MOO) framework is developed to address insulation constraints and current density limitations within the windings. The resulting Pareto front reveals that lower area-related power densities correspond to reduced efficiency, highlighting a fundamental design tradeoff. Furthermore, the study identifies critical regions within the charging pads that are the most susceptible to insulation failure. A 50-kW prototype was implemented and tested, with experimental results showing a dc-dc power efficiency ranging from 97.165% to 96.824% under 100-mm X and Y misalignment, and a stray field of 13.86μ T.
This article presents an optimal multivariable control (OMC) strategy for the LCC-LCC compensated wireless power transfer systems. To mitigate reactive power and achieve higher efficiency, the proposed OMC method incorporates dual-side hybrid modulation and primary-side switch-controlled-capacitor (SCC) tuning into the triple-phase-shift (TPS) control. First, the impact of hybrid modulation and SCC tuning on the system characteristics is investigated. The inverter and rectifier zero-voltage-switching (ZVS) conditions are then analyzed to achieve dual-side ZVS with minimal reactive power. Furthermore, a multivariable optimization problem is established based on the power loss analysis. The solution to this problem provides optimal control variables that minimize the overall system loss. Through collaborative modulation and control of the inverter, rectifier, and SCC, the proposed method reduces the rms values of the currents and lowers the turn-off currents for the converters. As a result, this approach improves efficiency in both light- and heavy-load conditions, enabling wide output regulation and full-range efficiency optimization simultaneously. Finally, the proposed method is benchmarked with the existing TPS method. Experimental results demonstrate that the proposed method achieves higher dc-to-dc efficiency in the power range of 0.2-2.2 kW, with a maximum efficiency improvement of up to 6.3%.
In this chapter, various electric vehicle (EV) charging technologies are reviewed, including onboard charging, offboard charging, and contactless charging. The focus is on charging power control as well as its converter topology. Because EV charging significantly influences the grid, the power quality of EV charging is thoroughly reviewed in terms of modeling, analysis, and mitigation measures. EV charging, especially overnight, gives a lot of flexibility to instant charging power, which can be used to improve the load flow in the electric grid. Smart charging describes those approaches, which are also reviewed.
Magnetic coupler design
The key performance indicators of an IPT system include power transfer capability, power density, power efficiency, and misalignment tolerance. Due to conflicts among these performance indicators, it is indispensable to formulate the design of IPT charging pads as a multi-objective optimization (MOO) problem. By using finite element (FE) models, the magnetic field property of a coupler can be computed. However, calculating the aligned and misaligned power losses at the rated power requires not only the magnetic field property but also the compensation strategy. The compensation strategy determines the load match method which is used to calculate the optimal load condition and the rated winding currents. Therefore, compensation strategy should also be considered for the magnetic coupler design. With the magnetic field distribution known, the power losses in the AC link can be calculated through the existing analytical method.
This thesis develops a MOO method that can find the performance space from the design search space of magnetic couplers. In the performance space, Pareto fronts can be obtained under different conflicting optimization objectives. The study shows that analytically calculating the AC link power efficiency is possible when the magnetic field is accurately computed at the rated condition. More importantly, the DC-DC power efficiency of the final prototype reaches $97.2\%$ which proves that the MOO design is vital to make full use of IPT technology.
Prediction and control of transient behaviors
IPT systems require capacitive/inductive components to form resonant circuits on both sides to improve the power transfer capability and power efficiency, while the compensation components also make the resonant stage of a high order. As a result, the analytical dynamic models of IPT systems are complex and mostly impossible to solve in the time domain.
This thesis proposes a new reduced-order dynamic modeling method that describes the transient behavior of a resonant stage from the energy point of view. The order of the resultant dynamic model is one-fourth that of conventional ones for SS compensated IPT systems. Also, a MPC controller is designed based on the proposed dynamic model. It is proven that simplifying the dynamic model is helpful in explaining how circuit parameters influence transient behaviors and also in facilitating the application of advanced control strategies in IPT systems.
Reduction of power fluctuation
The most obvious difference between static and dynamic IPT is the change in magnetic coupling. In DIPT applications, the magnetic coupling fluctuates from the maximum to a usable level as EVs move, so one of the main challenges of DIPT is to stabilize the pick-up power, especially for DIPT systems using segmented Tx coils where magnetic coupling changes more frequently. The conventional methods are either to overlap Tx coils or to add extra sets of the Rx sides, which are expensive in building costs.
This thesis presents the design of a segmented DIPT system using a multiphase Tx side. The Rx coil consists of two sub-windings connected in series with a relatively large spatial offset in the EV moving direction. One advantage of the proposed design is that the Tx coils are deployed loosely so the building cost can be reduced. The other advantage is that the pick-up power is seamless with a small ripple. The pick-up power demonstrates a $24.9\%$ ripple by experiments.
Detection of EVs and FOs
To minimize the Tx side power losses and magnetic field radiation, the detection of EVs and FOs should be implemented in DIPT systems. Considering the integration of the detection equipment into the charging pads, PCB coils become the most suitable candidate to sense the magnetic field for detection purposes. However, the detection of EVs and FOs are mostly discussed separately in the literature. There is a need to achieve these two detection functions within one set of PCB coils.
This thesis presents the design of detection equipment consisting of PCB coils installed onto charging pads and the detection resonant circuit (DRC) connected to Tx side PCB coils. It can be concluded that the detection of EVs and FOs can both be realized by measuring the variation of the magnetic field caused by their intrusion, and PCB coils demonstrate good performances in measuring the change of magnetic field together with DRC to amplify the detection signals.
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Magnetic coupler design
The key performance indicators of an IPT system include power transfer capability, power density, power efficiency, and misalignment tolerance. Due to conflicts among these performance indicators, it is indispensable to formulate the design of IPT charging pads as a multi-objective optimization (MOO) problem. By using finite element (FE) models, the magnetic field property of a coupler can be computed. However, calculating the aligned and misaligned power losses at the rated power requires not only the magnetic field property but also the compensation strategy. The compensation strategy determines the load match method which is used to calculate the optimal load condition and the rated winding currents. Therefore, compensation strategy should also be considered for the magnetic coupler design. With the magnetic field distribution known, the power losses in the AC link can be calculated through the existing analytical method.
This thesis develops a MOO method that can find the performance space from the design search space of magnetic couplers. In the performance space, Pareto fronts can be obtained under different conflicting optimization objectives. The study shows that analytically calculating the AC link power efficiency is possible when the magnetic field is accurately computed at the rated condition. More importantly, the DC-DC power efficiency of the final prototype reaches $97.2\%$ which proves that the MOO design is vital to make full use of IPT technology.
Prediction and control of transient behaviors
IPT systems require capacitive/inductive components to form resonant circuits on both sides to improve the power transfer capability and power efficiency, while the compensation components also make the resonant stage of a high order. As a result, the analytical dynamic models of IPT systems are complex and mostly impossible to solve in the time domain.
This thesis proposes a new reduced-order dynamic modeling method that describes the transient behavior of a resonant stage from the energy point of view. The order of the resultant dynamic model is one-fourth that of conventional ones for SS compensated IPT systems. Also, a MPC controller is designed based on the proposed dynamic model. It is proven that simplifying the dynamic model is helpful in explaining how circuit parameters influence transient behaviors and also in facilitating the application of advanced control strategies in IPT systems.
Reduction of power fluctuation
The most obvious difference between static and dynamic IPT is the change in magnetic coupling. In DIPT applications, the magnetic coupling fluctuates from the maximum to a usable level as EVs move, so one of the main challenges of DIPT is to stabilize the pick-up power, especially for DIPT systems using segmented Tx coils where magnetic coupling changes more frequently. The conventional methods are either to overlap Tx coils or to add extra sets of the Rx sides, which are expensive in building costs.
This thesis presents the design of a segmented DIPT system using a multiphase Tx side. The Rx coil consists of two sub-windings connected in series with a relatively large spatial offset in the EV moving direction. One advantage of the proposed design is that the Tx coils are deployed loosely so the building cost can be reduced. The other advantage is that the pick-up power is seamless with a small ripple. The pick-up power demonstrates a $24.9\%$ ripple by experiments.
Detection of EVs and FOs
To minimize the Tx side power losses and magnetic field radiation, the detection of EVs and FOs should be implemented in DIPT systems. Considering the integration of the detection equipment into the charging pads, PCB coils become the most suitable candidate to sense the magnetic field for detection purposes. However, the detection of EVs and FOs are mostly discussed separately in the literature. There is a need to achieve these two detection functions within one set of PCB coils.
This thesis presents the design of detection equipment consisting of PCB coils installed onto charging pads and the detection resonant circuit (DRC) connected to Tx side PCB coils. It can be concluded that the detection of EVs and FOs can both be realized by measuring the variation of the magnetic field caused by their intrusion, and PCB coils demonstrate good performances in measuring the change of magnetic field together with DRC to amplify the detection signals.
This article proposes a mode-switching-based phase shift control (MS-PSC) for wireless power transfer (WPT) systems, which is able to achieve power regulation, load matching, and wide ZVS operations simultaneously without using additional dc-dc converters. Based on the mode transitions between the full-bridge, mixed-bridge, and half-bridge modes of both the inverter and the rectifier, the MS-PSC method guarantees a wide-range ZVS with minimized circulation of reactive power. Therefore, the system efficiency is improved over a wider power range compared to the conventional triple-phase-shift (TPS) control and the existing hybrid modulation control. The principles of different operating modes are analyzed. Then, the implementation of the proposed MS-PSC method and the mode selection strategy are presented. Finally, the effectiveness of the proposed MS-PSC method is validated in a WPT prototype. Experimental results show that the proposed MS-PSC method can achieve a high overall efficiency in a wide power range. Compared with the conventional TPS control, the MS-PSC method further optimizes the efficiency in 10%-63% of the rated power, with efficiency improvements ranging from 1.5% to 6%. As a result, the system efficiency remains at 93.5%-96.1% in the power range of 1-10 kW, with the transformer coupling coefficient k = 0.19.
Resonant circuits are commonly used in inductive power transfer (IPT) systems for the charging of electric vehicles because of the high power efficiency. Transient behaviors of the resonant circuits, which play a significant role in the design and analysis of IPT systems, are cumbersome to model analytically because of the high-order. This article develops a reduced-order continuous dynamic model based on the energy interactions among the resonant tanks. By applying the proposed energy balancing method (EBM), the order of the dynamic model is reduced to half of the number of the passive components in the resonant circuits. To show the accuracy of the EBM, the dynamics of a series-series (SS) compensated IPT system are modeled using Laplace phasor transformation (LPT) and EBM separately and the results are compared. The order of the EBM is found to be one-fourth of that of the LPT method. The sensitivity of the EBM to the switching frequency is discussed when the zero voltage switching turn-on operation is attained. Besides, to prove the advantage of reducing the order of the dynamic model, model predictive controls (MPCs) based on EBM and LPT are developed. The transient performances of the MPC controllers are simulated and the control inputs are applied to an experimental setup. Finally, experiments are conducted to verify the accuracy of the proposed EBM under zero and nonzero conditions and the effectiveness of the developed MPC controller.
Due to the urgent desire for a fast, convenient, and efficient battery charging technology for electric vehicle (EV) users, extensive research has been conducted into the design of high-power inductive power transfer (IPT) systems. However, there are few studies that formulate the design as a multiobjective optimization (MOO) research question considering both the aligned and misaligned performances and validate the optimal results in a full-scale prototype. This article presents a comprehensive MOO design guideline for highly efficient IPT systems and demonstrates it by a highly efficient 20-kW IPT system with the dc-dc efficiency of 97.2% at the aligned condition and 94.1% at 150-mm lateral misalignment. This achievement is a leading power conversion efficiency metric compared to IPT EV charging systems disseminated in today's literature. Herein, a general analytical method is proposed to compare the performances of different compensation circuits in terms of the maximum efficiency, voltage/current stresses, and misalignment tolerance. An MOO method is proposed to find the optimal design of the charging pads, taking the aligned/misaligned efficiency and area/gravimetric power density as the objectives. Finally, a prototype is built according to the MOO results. The charging pad dimension and total weight, including the housing material, are 516∗552∗60 mm3/25 kg for the transmitter and 514∗562∗60 mm3/21 kg for the receiver. Correspondingly, the gravimetric, volumetric, and area power density are 0.435 kW/kg, 581 kW/m3, and 69.1 kW/m2, respectively. The measured efficiency agrees with the anticipated value derived from the given analytical models.
This paper aims to investigate the dynamic charging performance of an 11 kW dynamic inductive power transfer (DIPT) system. First, a multi-objective optimization (MOO) method is proposed to find the Pareto front of the DD charging pad. Then, the optimal design with a 96.82% efficiency is selected as the target design for the DIPT system. Based on the coupler mutual inductance at different misalignment, the orientation of the transmitter (Tx) and receiver (Rx) pads and the distance between Tx pads are studied and optimized. To obtain the dynamic characteristics of the DIPT system, the impact of mutual inductance variation is investigated, and a dynamic model using Laplace phasor transformation is built to solve the waveform amplitude of electrical variables. Finally, a time-variant circuit model is built. Based on the simulations, the dynamic model is proved to be accurate, and the proposed DIPT system displays a good dynamic charging performance.
One of the challenges with the dynamic inductive power transfer (DIPT) technique is the electric vehicle detection (EVD) that helps the DIPT system to control the power supply of the transmitter. The EVD method applying auxiliary coils is a promising candidate because the flat shape of the auxiliary coils is suitable for the compact design. However, the EVD may fail when the metallic foreign object (MFO) is present. Therefore, the desire emerges in the integration design of the EVD and foreign object detection (FOD). The FOD can ensure the reliability of the EVD as well as the highly efficient operation of the DIPT system without MFOs. In this context, this paper proposes an integrated solution to the EVD and FOD well suited for DIPT systems. The integrated solution utilizes both passive coil sets (PCSs) and active coil sets (ACSs). Additionally, a novel detection resonant circuit (DRC) is proposed to realize EVD and FOD using the same coil sets and to amplify the measurement sensitivity. The operation mechanisms, the detection coil sets architecture, the design of the proposed resonant circuits and the detection procedure are detailed. Finally, a printed circuit board based prototype is built to validate the integrated functionality of the EVD and FOD in a DIPT prototype processing 1 kW output. Experiments considering the practical DIPT application scenarios are conducted, and the proposed detection method is able to achieve advantageously high sensitivity and no blind zone.
This paper proposes a new method of electric vehicles detection (EVD) and foreign objects detection (FOD) for dynamic inductive power transfer (DIPT) systems. The proposed detection method applies both passive coil sets (PCSs) and active coil sets (ACSs) to achieve both EVD and FOD with a high detection sensitivity. The operation mechanisms and design of the detection coil sets topology and resonant circuits are elaborated. Finally, both circuit and magnetic field simulation are carried out. The results verify the feasibility and sensitivity of the proposed detection method.
In high-power wireless battery charging that uses inductive power transfer, a considerable amount of power losses are located in the transmitter and receiver coils because they carry high resonant currents and typically have a loose coupling between them which increases eddy current losses. Therefore, the nominal operation needs to be chosen such that the coils' losses are minimized. Additionally, the inverter's semiconductors soft-switching improves both the power conversion efficiency and the electromagnetic compatibility of the system, thus it needs to be safeguarded for a wide operating range. However, depending on the chosen quality factor of the coils, it might happen that the minimum coils' losses and soft-switching are not satisfied at the same time. This paper defines a guideline on the parametric selection of the coils' quality factor such that the optimum operation of both the coils and the resonant converter can be achieved simultaneously. This parametric guideline is proposed for resonant converters implementing the four basic compensation networks: series-series, series-parallel, parallel-series, and parallel-parallel. Finally, circuit examples are provided for an 11 kW wireless battery charging system.