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M. Stecca

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Journal article (2023) - Marco Stecca, Ahmed Abdelhakim, Thiago Batista Soeiro, Francisco Canales, Pavol Bauer, Peter Palensky
This work proposes a hybrid space vector modulation (HSVM) scheme for multiport hybrid converters (MHCs). Moreover, the impact of shifting the auxiliary currents from the main ones is proposed and investigated in order to enhance the converter efficiency. The proposed operational schemes have been implemented in a three-phase 5 kW MHC prototype. It is shown that the proposed HSVM scheme can improve the MHC efficiency by 0.3% at full load with respect to space vector modulation. At partial loads, the improvement is even more significant, reaching +0.7% at 30% of the rated power. A further 0.15% increase in efficiency at full power can be achieved by a 180$^{\circ }$ phase shifting of the auxiliary currents with respect to the main terminal currents, reaching a peak efficiency of 98.5%. ...
Journal article (2023) - Ahmed Abdelhakim, Thiago B. Soeiro, Marco Stecca, Francisco Canales
Compact and efficient power converter solutions are seen to be the backbone of future transportation systems in order to cope with the ongoing transition toward greener systems. Such systems usually comprise a main load section, in which one or more propulsion or traction motors are connected, in addition to an auxiliary load, which might comprise the hotels and air conditioning for example. This auxiliary load can be as low as 5-10% of the main load power. Therefore, it can be challenging to drive this power from a typical high-power system that employs a medium-voltage (MV) dc (MVDC) grid, which is typical in high-power systems. In such MVDC-integrated systems, neutral-point-clamped and active neutral-point-clamped (ANPC) converters are commonly used, where the auxiliary load converter is overrated in this case, resulting in a bulky and inefficient power system. Thus, in order to enable a lighter and efficient transportation power system, a multiport hybrid converter (MHC) is presented in this article. This converter can feed the main MV motor, in addition to two auxiliary low-voltage loads. Compared with the state-of-the-art ANPC converter, the proposed MHC utilizes only two extra switches per phase leg in order to achieve this multiport operation along with increasing the voltage rating of another two switches. The proposed MHC is analyzed in this article, where its operation, modulation, and mathematical derivation are presented. These analyses are supported by simulation and experimental results utilizing a reduced-scale 5-kW system. ...
This paper discusses the design and optimization of electric vehicles’ fast-charging stations with on-site photovoltaic energy production and a battery energy storage system. Three scenarios, varying the number of chargers, distance from the main grid, and on-site photovoltaic generation potential, are investigated. Such scenarios are benchmarked in investment, operating costs, and grid connection requirements. The addition of a battery storage system is also evaluated to reduce the operating cost and, therefore, boost the system’s economic parameters, such as the net present value, and increase the grid independence.The analysis shows that the addition of the battery system can be effective in both performance metrics, the reduction of the grid connection, which can be reduced up to 80% by the addition of a large size battery, and the increase of the net present value, which can be even doubled with respect to the case when the battery storage system is not installed. ...
This article discusses the application of battery energy storage systems (BESSs) as power redistributors in three-phase distribution grids as an add-on functionality to typical BESS applications, such as congestion management and energy arbitrage. Combining those ancillary services into a single power unit is not yet performed in practice but may constitute an emerging business opportunity to increase the BESS revenues. The unbalanced operation of the BESS voltage source converter (VSC) leads to the circulation of low-frequency current harmonics in the dc-link through the capacitors and the battery cells. Therefore, it is particularly interesting whether relatively large 50- and 100-Hz currents can safely circulate within these components. Analytical modeling and design guidelines for the dc-link of a three-leg four-wire two-level VSC operating under unbalanced loads are detailed. Furthermore, a low-power VSC prototype is used to demonstrate the working principle of the BESS, providing power unbalance redistribution and symmetric power exchange. Additionally, the ICR18650-26F Lithium-ion cells are cycled to reach end-of-life with different current profiles and C-ratings. The analysis shows that charging with a 100 Hz ripple superimposed to the dc current leads to a 10% increment in degradation. ...
Variable switching frequency PWM (VSFPWM) modulation can be advantageously implemented in industrial applications, such as renewable energy, motor drives, and uninterrupted power supply (UPS) systems, to reduce the injected current harmonic amplitudes, to suppress audible noise, and to improve semiconductor power efficiency. In this article, the usage of periodic VSFPWM methods in a voltage source converter (VSC) is proposed, analyzed, and benchmarked in terms of harmonic spectrum spreading, following the IEEE-519 current harmonic standard for the connection to the distribution grid. Particular attention is paid to the influence of VSFPWM on the ac filter design. First, the analytical model of the voltage harmonic spectrum generated by a three-phase three-wire two-level VSC implementing several periodic VSFPWM methods is derived. Subsequently, a design guideline for the commonly used LCL filter in the grid-tied VSC application is proposed, which minimizes the size requirement of the necessary components. The voltage spectrum models of the proposed VSFPWM method and the optimal switching profiles are verified by MATLAB/Simulink simulations and a 5-kW three-phase two-level VSC hardware demonstrator. The study shows that the ac filter power density for the studied VSFPWM methods can be greatly increased when compared with the conventional and widely employed constant switching frequency continuous PWM strategies. ...

Power electronics interface and grid integration

One of the fundamentals of a sustainable society is the production of electricity from renewable sources. Many countries and institutions are investing heavily for reaching this objective. However, the non-controllable nature of most renewable sources brings new challenges to the existing electrical networks. Energy storage systems can help the electrical network to increase its renewable energy hosting capacity, and, among them, battery-based storage systems are particularly suitable for supporting the grid due to their fast response and flexible operation. Nonetheless, the wide adoption of Battery Energy Storage Systems (BESSs) is nowadays limited by the high initial investments and the not always clear business case. Therefore, this thesis investigates how to reduce the investments and operating costs by optimizing the power electronics interface, and how to enhance the system revenues by combining multiple functionalities and enabling new ones, to make the deployment of BESS more financially viable. ...
Battery Energy Storage Systems typically procure their primary revenues from regulated energy and ancillary services markets; nonetheless, they have great potential in supporting distribution network operators and their users. This paper evaluates the potential business case of battery storage systems integrating market application and services to a photovoltaic assisted electric vehicle fast-charging station. A mathematical deterministic optimization problem is formulated using mixed-integer linear programming to combine battery storage system operation in the day-ahead and frequency regulation market and the remunerated services offered to the charging station. The technical and economic feasibility of the solution and the applicability of the proposed framework is verified through a case study reflecting an existing photovoltaic assisted charging station in the Netherlands and considering the Dutch energy market framework and prices. The study shows that such battery storage system implementation is economically and technically advantageous for the players involved. The battery storage system can stack additional revenues on top of the market revenues. The charging station benefits from a reduced peak power and a 30% tariff reduction, and the system operator would indirectly benefit from the shaved charging station profile. Furthermore, the analysis shows that providing services to the charging station from the battery storage system does not significantly impact its market-related revenues. ...
In this article, a hybrid Si/Si carbide (SiC) switch (HyS) modulation with minimum SiC MOSFET conduction (mcHyS) is experimentally characterized, so as to derive its conduction and switching performance. These are later used to derive a silicon (Si) area analytical model for the HyS configuration. The chip area model is used to benchmark the mcHyS modulation concepts against single-technology switches and typical HyS modulation when considering the implementation of a 100-kW two-level voltage-source converter (VSC) deployed for three industrial applications: photovoltaic inverter, electric vehicle fast-charging station, and battery storage systems for grid ancillary service. The two additional switching events of the SiC MOSFET, which differentiate the mcHyS modulation from the typical HyS one, are proven to happen in soft switching; therefore, the mcHyS switching performances are not penalized. Furthermore, the analysis presented shows how the studied mcHyS modulation performs against the single semiconductor technology and the typical HyS solution in terms of cost and power conversion efficiency. More specifically, it is shown that the HyS solutions are particularly competitive versus the full Si-based VSCs when the application at hand often operates at low partial loads. Finally, a 10-kW two-level VSC assembled with mcHyS is tested, so as to compare its efficiency versus single-technology switches. ...
Conference paper (2021) - George Koolman, Marco Stecca, Pavol Bauer
The high pulsating demand of fast charging stations (FCS) may cause monthly demand charges to account for a significant fraction of a station's electric bill. To reduce these costs, demand charge management can be applied to suppress peak power demands at FCSs, also using battery energy storage systems (BESS). This paper proposes a multi-objective approach for the optimal BESS and grid-tie sizing in FCS designs using genetic algorithms. With demand data from a FCS in the Netherlands, numerical studies are conducted in the Mosaik and Pymoo environments to assess the effectiveness of the proposed formulation. ...
The parallel connection of a Silicon (Si)-based IGBT and a Silicon Carbide (SiC)-based MOSFET forming a so called hybrid switch (HyS) can be used to exploit the advantageous features of both semiconductor and materials technologies. In this paper, a HyS-based inverter designed for the application of Electric Vehicle (EV) traction is compared to the conventional inverter assembled with Si-based IGBTs and SiC-based MOS-FETs. According to different standardized driving cycles, EVs operate in low partial load for a considerable amount of the time. Therefore, in this application, semiconductor conduction losses can be considerably reduced when unipolar switches such as MOSFETs are used. All in all, this work shows that the HyS configuration constitutes a good compromise between efficiency and cost when compared to the solution implementing only Si-based IGBT or solely SiC-based MOSFETs. ...
Wide band-gap materials, e.g., Silicon Carbide (SiC), allow the realization of power semiconductor with superior performance with respect to the traditional Si-based counterparts. On the other hand they require more stringent short-circuit or over-current clearing time to safeguard the device lifetime. This paper focuses on the analysis, design guidelines and practical implementation of a gate drive circuit incorporating fast short-circuit/over-current protection $(\lt 1 \mu \mathrm{s})$ based on the device di/dt measurement through PCB-based auxiliary Rogowski coils. The target power module is a industry standard 62mm packaged 1.2kV SiC MOSFET half-bridge. The gate driver protection features are experimentally tested and the target time for the short circuit clearing was satisfied, with the gate driver effectively turning off the switches within 400 ns during a short-circuit test. ...
In this paper a review on the effects of pulse charging of lithium based battery technology is done. Results published in existing literature are not in complete agreement regarding the effects of pulse charging. Several studies claim to have beneficial effects on charging efficiency, charging time, and capacity fade. While others have found disadvantageous effects on the same parameters. The goal of this paper is to summarize and review these results, based on fundamental theory. Additionally, it will be shown that the electrical equivalent circuit analysis of batteries, often used to explain the beneficial results of pulse charging is an incomplete analogy to fully explain the results of pulse charging. ...
Battery Energy Storage Systems (BESSs) are a new asset for Primary Frequency Regulation (PFR), an ancillary service for improving the grid stability. The system operators determine the implementation and remuneration of PFR. However, assessing the revenue stream is not enough to define the business case, as also the components’ lifetime has to be estimated. Previous studies of lifetime estimation for BESSs performing PFR considered only the electrochemical storage, disregarding the power electronics (PE). Nonetheless, researchers have shown the importance of estimating PE wear due to the operation when applied in renewable energy generation and microgrids. This paper presents a lifetime analysis of BESSs providing PFR considering IGBT modules, electrolytic capacitors and electrochemical storage degradation. The lifetime information is used to estimate BESS's Net-Present-Value (NPV), evaluating the benefits of deploying PE-based BESS in the European grid. A comparison between different countries, Germany, the Netherlands, and the U.K., is performed, considering the PFR implementation and remuneration differences. The analysis shows that the BESS management strategy can extend its lifetime and that the component that exhibits the shortest lifetime is the electrochemical storage. The PE components are subject to low wear due to the low power utilization and, therefore, small thermal swings while performing PFR. In conclusion, the provision of PFR by means of BESS has been found to be profitable in all three countries. However, in the Netherlands, the potential NPV has been estimated to be 47% and 76% higher than in Germany and the U.K., respectively. ...
This paper discusses a qualitative comparison between Two and Three-Level Voltage Source Converter (VSC) topologies for battery energy storage applications. Three-Level Neutral Point Clamped (NPC) and T-Type circuit topologies are benchmarked versus the state-of-art Two-Level VSC in terms of efficiency and power density considering a 100 kW system. Analytical equations for determining the power losses in the semiconductor modules are given, and the procedure for designing the output LCL filter and the DC-link capacitors is described. The analysis, based on off-the-shelf circuit components, shows that the Three-Level topologies perform better than the Two-Level one in both considered metrics, mainly due to their lower switching losses that allow operating at higher switching frequency without significantly degrading the system efficiency, and, at the same time, increasing the system power density. Additionally, it is found that the T-Type topology shows better performances than the NPC topology at full and high partial loads, being then more suitable for applications that require most of the operation at maximum power. ...
Recent developments in the electricity sector encourage a high penetration of Renewable Energy Sources (RES). In addition, European policies are pushing for mass deployment of Electric Vehicles (EVs). Due to their non-controllable characteristics, these loads have brought new challenges in distribution networks, resulting in increased difficulty for Distribution System Operators (DSOs) to guarantee a safe and reliable operation of the grid. Battery Energy Storage Systems (BESSs) are promising solutions for mitigating the impact of the new loads and RES. In this paper, different aspects of the BESS's integration in distribution grids are reviewed. At first, the physical layer will be considered, focusing on the main battery technologies commercially available and on the power electronics converter. Secondly, the different functionalities that a grid-connected BESS can provide will be investigated, and then its sizing, location and control in distribution network will be discussed. In addition, an overview of actual BESSs installations is given. All in all, this paper aims at providing a comprehensive view of BESSs integration in distribution grids, highlighting the main focus, challenges, and research gaps for each one of these aspects. ...
Energy Storage Systems (ESSs) are promising solutions for mitigating the technical problems created by high penetration of Distributed Generation (DG) in distribution grids. This paper presents a methodology for the ESS sizing and placement within the distribution networks. Those are found through an optimization routine that considers the impact of the use of storage on voltage regulation and system losses. Several scenarios, varying the load and PV panels power, are investigated. In addition, the impact on the energy storage requirements of a basic residential self-consumption scheme is evaluated. The proposed method has demonstrated to be effective in determining the ESS size in the studied scenarios. Furthermore, the results show that the location that requires the lowest ESS rating does not necessarily offer satisfactory performances in terms of losses reduction and voltage control. Also, the paper shows that by encouraging residential users to self-consume the energy produced by the PV panels installed in their house, the grids ESS requirements can be significantly reduced. ...
LCL filters are commonly adopted to attenuate the current harmonics produced by Pulse Width Modulation (PWM) Voltage Source Converters (VSC). Due to the nature of LCL filters, several combinations of L and C can deliver the attenuation required by the standards. The optimal configuration is generally evaluated, considering power density, costs, and filter efficiency. This paper shows that semiconductor efficiency should also be considered as an important design variable. It is shown that the AC ripple across the converter side inductor can reduce, to a certain extent, the overall semiconductor losses, when commercial IGBTs and the respective anti-parallel diodes are used. Reduced losses have benefits in terms of semiconductor module lifetime, chip area and cost reduction, and simplification of cooling requirements. Higher AC ripple, however, negatively affect the filter losses. Nonetheless, inductive components are typically much less critical in terms of losses dissipation and lifetime than semiconductors. ...