J.F.J. Pruyn
Please Note
61 records found
1
Supporting Sustainability Investment Decisions
Bridging ESG Frameworks and Capital Allocation in Superyacht Shipyards
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Current regulations, specifically SOLAS II-1 26.2 and 26.3, have strict redundancy guidelines that are evenly applied across different configurations. Applying technological neutrality across conventional and complex configurations can penalize optimized power plant designs. Furthermore, existing literature relies heavily on oversimplified, constant failure rate methodologies that fail to capture realistic mechanical wear-out and maintainability.
To bridge these regulatory and methodological gaps, this thesis implements a quantitative combined deterministic-probabilistic framework. Using ReliaSoft BlockSim, four distinct vessel configurations were modelled as Reliability Block Diagrams (RBD): a baseline single-line diesel configuration (Case A1), a twin-engine diesel drive (Case A2), a diesel-electric system with a closed bus tie (Case B1), and a segregated diesel-electric system with an open bus tie (Case B2). Reliability data was extracted from historical databases, technical literature and academic standards, integrating standard exponential laws and time-dependent Weibull distribution models.
The deterministic analysis demonstrated that all redundant configurations exceeded the Case A1 reference baseline (R=0.2199), with Cases A2, B1 and B2 providing reliability gains of 66.2%, 295%, and 280.1% respectively.
Long-term Monte Carlo simulations revealed a critical regulatory inconsistency. The transition from Case B1 to a segregated busbar configuration in Case B2 eliminated a major electrical SPOF, with negligible variation in global availability (98.95% and 98.84%). Importance measures identified propulsion and steering lines and auxiliary systems as the primary bottlenecks, showing an operational importance up to 26.4%.
These findings demonstrate that while physical redundancy is a highly effective method for increasing availability in conventional diesel systems, it forces unconventional diesel-electric vessels into a zone of diminishing returns without delivering meaningful safety improvements. By establishing Case B1 as the ideal equilibrium between financial cost, operational safety, and environmental compliance, this research strongly advocates for a transition toward goal-based availability standards.
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Current regulations, specifically SOLAS II-1 26.2 and 26.3, have strict redundancy guidelines that are evenly applied across different configurations. Applying technological neutrality across conventional and complex configurations can penalize optimized power plant designs. Furthermore, existing literature relies heavily on oversimplified, constant failure rate methodologies that fail to capture realistic mechanical wear-out and maintainability.
To bridge these regulatory and methodological gaps, this thesis implements a quantitative combined deterministic-probabilistic framework. Using ReliaSoft BlockSim, four distinct vessel configurations were modelled as Reliability Block Diagrams (RBD): a baseline single-line diesel configuration (Case A1), a twin-engine diesel drive (Case A2), a diesel-electric system with a closed bus tie (Case B1), and a segregated diesel-electric system with an open bus tie (Case B2). Reliability data was extracted from historical databases, technical literature and academic standards, integrating standard exponential laws and time-dependent Weibull distribution models.
The deterministic analysis demonstrated that all redundant configurations exceeded the Case A1 reference baseline (R=0.2199), with Cases A2, B1 and B2 providing reliability gains of 66.2%, 295%, and 280.1% respectively.
Long-term Monte Carlo simulations revealed a critical regulatory inconsistency. The transition from Case B1 to a segregated busbar configuration in Case B2 eliminated a major electrical SPOF, with negligible variation in global availability (98.95% and 98.84%). Importance measures identified propulsion and steering lines and auxiliary systems as the primary bottlenecks, showing an operational importance up to 26.4%.
These findings demonstrate that while physical redundancy is a highly effective method for increasing availability in conventional diesel systems, it forces unconventional diesel-electric vessels into a zone of diminishing returns without delivering meaningful safety improvements. By establishing Case B1 as the ideal equilibrium between financial cost, operational safety, and environmental compliance, this research strongly advocates for a transition toward goal-based availability standards.
Circularity Assessment of Vessel Refits
Defined from a Strategic, Environmental, and Economic Perspective
A Design Science Research approach is applied to derive a two-step framework. The first step identifies feasible circular strategies based on vessel and component characteristics, regulatory requirements, and intervention depth. The second step evaluates each strategy using 32 Key Performance Indicators (KPIs), synthesised from an initial database of 87 indicators derived from literature, regulatory documents, and industry sources. The final KPI set spans three impact areas, strategic, environmental, and economic, and is organised across seven themes: design and modularity, material circularity, cost and economic viability, lead times and availability, quality and performance, environmental impact reduction, and regulation and standardisation. System boundaries align with maritime assessment practices, applying cradle-to-gate for capital emissions, tank-to-wake for operational emissions, and excluding maintenance, transport, and end-of-life phases where data is insufficient or inconsistent.
The framework is demonstrated using a case study on a 20-year-old Damen ASD 3110 tug. Three refit strategies, refurbish (conventional diesel), remanufacture to hybrid propulsion, and remanufacture to full electric, are compared with representative newbuild vessels of equivalent concepts. Results show that all refit strategies significantly reduce project lead time (10–14 months vs. ~24 months), capital expenditures, and hull-related embodied emissions (saving 535–633 tonnes of CO₂ compared to newbuilds). Environmental performance diverges by propulsion type: refurbishing yields the lowest capital emissions but highest operational emissions, whereas electric remanufacture achieves zero operational emissions but the highest total cost of ownership. Hybrid remanufacture offers a balanced profile, reducing operational emissions by approximately 40% while maintaining economic competitiveness with refurbish strategies over a 20-year horizon. Sensitivity analyses indicate that relative performance depends strongly on energy prices, vessel lifetime assumptions, and regulatory context.
The study concludes that refits can serve as robust, circular alternatives to newbuilds for workboat-type vessels, provided that intervention scope, component availability, and operational profiles are appropriately matched. The proposed framework enables consistent evaluation of trade-offs and supports alignment with the EU Taxonomy and sustainable financing mechanisms. Recommendations include expanding environmental boundaries to well-to-wake analysis, improving data availability through digital product passports, refining economic KPIs, and validating the methodology across additional vessel types and shipyards.
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A Design Science Research approach is applied to derive a two-step framework. The first step identifies feasible circular strategies based on vessel and component characteristics, regulatory requirements, and intervention depth. The second step evaluates each strategy using 32 Key Performance Indicators (KPIs), synthesised from an initial database of 87 indicators derived from literature, regulatory documents, and industry sources. The final KPI set spans three impact areas, strategic, environmental, and economic, and is organised across seven themes: design and modularity, material circularity, cost and economic viability, lead times and availability, quality and performance, environmental impact reduction, and regulation and standardisation. System boundaries align with maritime assessment practices, applying cradle-to-gate for capital emissions, tank-to-wake for operational emissions, and excluding maintenance, transport, and end-of-life phases where data is insufficient or inconsistent.
The framework is demonstrated using a case study on a 20-year-old Damen ASD 3110 tug. Three refit strategies, refurbish (conventional diesel), remanufacture to hybrid propulsion, and remanufacture to full electric, are compared with representative newbuild vessels of equivalent concepts. Results show that all refit strategies significantly reduce project lead time (10–14 months vs. ~24 months), capital expenditures, and hull-related embodied emissions (saving 535–633 tonnes of CO₂ compared to newbuilds). Environmental performance diverges by propulsion type: refurbishing yields the lowest capital emissions but highest operational emissions, whereas electric remanufacture achieves zero operational emissions but the highest total cost of ownership. Hybrid remanufacture offers a balanced profile, reducing operational emissions by approximately 40% while maintaining economic competitiveness with refurbish strategies over a 20-year horizon. Sensitivity analyses indicate that relative performance depends strongly on energy prices, vessel lifetime assumptions, and regulatory context.
The study concludes that refits can serve as robust, circular alternatives to newbuilds for workboat-type vessels, provided that intervention scope, component availability, and operational profiles are appropriately matched. The proposed framework enables consistent evaluation of trade-offs and supports alignment with the EU Taxonomy and sustainable financing mechanisms. Recommendations include expanding environmental boundaries to well-to-wake analysis, improving data availability through digital product passports, refining economic KPIs, and validating the methodology across additional vessel types and shipyards.
From the perspective of the vessel-level decision-maker, these interdependent and continuously evolving factors create deep uncertainty in emission-reduction decisions. For many, this resulted in a decision paralysis that is reflected in postponed fleet renewal investments, and the ageing of the global fleet. Consequently, the main research question this thesis addresses is: How can decision-making in the maritime energy transition be supported to enable timely ship design- and retrofit decisions under deep uncertainty? To address the deep uncertainty in the maritime energy transition, this thesis explores how to enable the use of changeability as a strategic response. This shifts the perspective from reactive compliance to strategic preparation, increasing awareness of when, what, and how to adopt emission-reduction measures.
A literature review categorises decision-making challenges and proposes a theoretical framework that subdivides the decision space into a context space, object space, and value space, including the mappings between them. Within these spaces, two primary challenge categories are identified: complexity and uncertainty. Although conceptually distinct, their interaction can result in deep uncertainty, reinforcing decision paralysis. Building upon this foundation, the Framework for Exploration of Adaptive Robustness (FEAR) was developed to support vessel-level decision-makers. The framework structures the decision problem into three interconnected modules: What, How, and When, which are used to iteratively explore the integration of emission-reduction systems.
The What-module investigates alternative emission-reduction measures and the required modifications to the ship system architecture. System representations are constructed using models from a system library, and system architecture evolution is analysed using graph and set theory to compare alternatives qualitatively and quantitatively. The How-module addresses the integration of system architectures and their changeability within the constraints of ship design. An automated ship layout methodology has been developed that explicitly incorporates system changeability considerations. This method quantifies the trade-offs between preparatory investments and adaptation costs, and identifies investments that reduce future retrofit expenditures.
The When-module evaluates emission-reduction pathways under uncertainty using adaptive robust optimisation. The optimisation is used to investigate which initial and retrofit selections of emission reduction measures remain robust under uncertain fuel costs and emission taxation, thereby providing insight into the value of changeability throughout the ship design lifecycle.
The modules are combined into the FEAR framework, which can be used to iteratively explore alternative system architectures and changeability during the concept design phase. As new technologies and information become available, the framework can be reapplied, enabling continuous evaluation of emission-reduction strategies and previously integrated change enablers. The practical use of the framework is investigated through a case study.
Incorporating change enablers during the initial design phase resulted in approximately 20-46% reduction in relative material and labour retrofit costs compared to a design without future preparation. This reduction is further influenced when accounting for lost revenue, retrofit timing, and additional yard costs. The results from the case study were discussed in an interview with expert designers, they agreed that it offers valuable tools to explore alternative emission-reduction measures and system- and ship-level preparations. The FEAR was found to be mainly beneficial to support decision argumentation. However, they also noted that the current form is not yet applicable in practice, as it requires a dedicated interface and further validation across multiple vessel types and system architectures.
In conclusion, FEAR provides a theoretically substantiated, practical framework for structuring decision-making under deep uncertainty. By integrating considerations of existing alternatives, how they can be prepared for, and when they should be implemented, the framework enables proactive and adaptive decision-making in the maritime energy transition. ...
From the perspective of the vessel-level decision-maker, these interdependent and continuously evolving factors create deep uncertainty in emission-reduction decisions. For many, this resulted in a decision paralysis that is reflected in postponed fleet renewal investments, and the ageing of the global fleet. Consequently, the main research question this thesis addresses is: How can decision-making in the maritime energy transition be supported to enable timely ship design- and retrofit decisions under deep uncertainty? To address the deep uncertainty in the maritime energy transition, this thesis explores how to enable the use of changeability as a strategic response. This shifts the perspective from reactive compliance to strategic preparation, increasing awareness of when, what, and how to adopt emission-reduction measures.
A literature review categorises decision-making challenges and proposes a theoretical framework that subdivides the decision space into a context space, object space, and value space, including the mappings between them. Within these spaces, two primary challenge categories are identified: complexity and uncertainty. Although conceptually distinct, their interaction can result in deep uncertainty, reinforcing decision paralysis. Building upon this foundation, the Framework for Exploration of Adaptive Robustness (FEAR) was developed to support vessel-level decision-makers. The framework structures the decision problem into three interconnected modules: What, How, and When, which are used to iteratively explore the integration of emission-reduction systems.
The What-module investigates alternative emission-reduction measures and the required modifications to the ship system architecture. System representations are constructed using models from a system library, and system architecture evolution is analysed using graph and set theory to compare alternatives qualitatively and quantitatively. The How-module addresses the integration of system architectures and their changeability within the constraints of ship design. An automated ship layout methodology has been developed that explicitly incorporates system changeability considerations. This method quantifies the trade-offs between preparatory investments and adaptation costs, and identifies investments that reduce future retrofit expenditures.
The When-module evaluates emission-reduction pathways under uncertainty using adaptive robust optimisation. The optimisation is used to investigate which initial and retrofit selections of emission reduction measures remain robust under uncertain fuel costs and emission taxation, thereby providing insight into the value of changeability throughout the ship design lifecycle.
The modules are combined into the FEAR framework, which can be used to iteratively explore alternative system architectures and changeability during the concept design phase. As new technologies and information become available, the framework can be reapplied, enabling continuous evaluation of emission-reduction strategies and previously integrated change enablers. The practical use of the framework is investigated through a case study.
Incorporating change enablers during the initial design phase resulted in approximately 20-46% reduction in relative material and labour retrofit costs compared to a design without future preparation. This reduction is further influenced when accounting for lost revenue, retrofit timing, and additional yard costs. The results from the case study were discussed in an interview with expert designers, they agreed that it offers valuable tools to explore alternative emission-reduction measures and system- and ship-level preparations. The FEAR was found to be mainly beneficial to support decision argumentation. However, they also noted that the current form is not yet applicable in practice, as it requires a dedicated interface and further validation across multiple vessel types and system architectures.
In conclusion, FEAR provides a theoretically substantiated, practical framework for structuring decision-making under deep uncertainty. By integrating considerations of existing alternatives, how they can be prepared for, and when they should be implemented, the framework enables proactive and adaptive decision-making in the maritime energy transition.
Beyond Sectoral Thinking: International Shipping Fuels in an Energy-Economy System
Techno-economic assessment of seaborne trade, fleet, fuel, and emission pathways within an integrated assessment model
Sustainabale Bunkers
A hybrid model of the bunker supply chain to investigate the impact of sustainable fuels on the changing fuel supply chain on a bunkering hub-level
Navigating trade-offs in green fleet renewal
A multi-criteria decision support framework for strategic fleet management
To address this challenge, a hybrid decision-support framework was developed, combining multi -objective optimisation with multi-criteria decision analysis. The optimisation model produced Pareto optimal strategies, using the ε-constraint method, that balance lifecycle CO2 emissions, total cost of ownership, and local air pollution. Multi-criteria decision analysis, using TOPSIS, enabled inclusion of stakeholder preferences in the classification of different transition schedules under varying assumptions about fuel types, material choice, and production location. Scenario analyses were performed to assess the robustness of the combined framework against various economic outlooks and environmental choices, such as fuel type, hull material, and production location.
The results show that lifecycle emissions are largely shaped by design decisions such as material and energy source, whereas local pollutants are very sensitive to the replacement schedule. The total cost of ownership shows limited sensitivity to scheduling (1–2% variation), while battery production and dismantling emerge as the dominant drivers of greenhouse gas emissions and financial impact. The inclusion of CO2 emission depreciation significantly altered the schedules of optimal results, raising ethical and policy considerations. Certain vessel classes demonstrated robust scheduling behaviour, in various strategic choices and economic scenarios, identifying them as low regret alternatives. Other classes were more sensitive to changes in the strategic choices or stakeholder preferences.
The framework successfully supported trade-off navigation, revealing how rankings changed under varying stakeholder preferences and scenario assumptions. However, several simplifications remain. The decoupled class structure limited the ability to model shared infrastructure and battery packs. The cost structures did not reflect strategic procurement differences, and the lifecycle assessment focused solely on CO2-equivalent emissions, excluding other impact categories such as toxicity or resource depletion. These limitations suggest that future extensions should integrate infrastructure co-optimisation, procurement variation, and broader environmental metrics to fully capture the system-level implications
of fleet renewal.
This research contributes a replicable, stakeholder-aligned methodology for sustainable fleet transition planning. It provides the Port of Rotterdam with a transparent and data-driven tool to align its environmental commitments with long-term operational and financial viability, providing critical insights for fleet operators pursuing low-emission transitions. ...
To address this challenge, a hybrid decision-support framework was developed, combining multi -objective optimisation with multi-criteria decision analysis. The optimisation model produced Pareto optimal strategies, using the ε-constraint method, that balance lifecycle CO2 emissions, total cost of ownership, and local air pollution. Multi-criteria decision analysis, using TOPSIS, enabled inclusion of stakeholder preferences in the classification of different transition schedules under varying assumptions about fuel types, material choice, and production location. Scenario analyses were performed to assess the robustness of the combined framework against various economic outlooks and environmental choices, such as fuel type, hull material, and production location.
The results show that lifecycle emissions are largely shaped by design decisions such as material and energy source, whereas local pollutants are very sensitive to the replacement schedule. The total cost of ownership shows limited sensitivity to scheduling (1–2% variation), while battery production and dismantling emerge as the dominant drivers of greenhouse gas emissions and financial impact. The inclusion of CO2 emission depreciation significantly altered the schedules of optimal results, raising ethical and policy considerations. Certain vessel classes demonstrated robust scheduling behaviour, in various strategic choices and economic scenarios, identifying them as low regret alternatives. Other classes were more sensitive to changes in the strategic choices or stakeholder preferences.
The framework successfully supported trade-off navigation, revealing how rankings changed under varying stakeholder preferences and scenario assumptions. However, several simplifications remain. The decoupled class structure limited the ability to model shared infrastructure and battery packs. The cost structures did not reflect strategic procurement differences, and the lifecycle assessment focused solely on CO2-equivalent emissions, excluding other impact categories such as toxicity or resource depletion. These limitations suggest that future extensions should integrate infrastructure co-optimisation, procurement variation, and broader environmental metrics to fully capture the system-level implications
of fleet renewal.
This research contributes a replicable, stakeholder-aligned methodology for sustainable fleet transition planning. It provides the Port of Rotterdam with a transparent and data-driven tool to align its environmental commitments with long-term operational and financial viability, providing critical insights for fleet operators pursuing low-emission transitions.
Reducing CO2 Emissions in Indonesian Container Terminals
A Study on Cost-Effective Mitigation Strategies
Index Terms─ Container Port Decarbonization, CO2 Emissions, Marginal Abatement Cost Curve (MACC)
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Index Terms─ Container Port Decarbonization, CO2 Emissions, Marginal Abatement Cost Curve (MACC)
Value of Transport Flexibility under Supply Uncertainty in OCCUS Supply Chains
A Real Options approach
The literature review provides two key insights. First, it identifies the essential steps in the CO2 sup- ply chain: CO2 is captured onboard ships, temporarily stored onboard in solvent, and transported to onshore facilities for regeneration and liquefaction, after which the liquefied CO2 is transported to per- manent underground storage. Second, the review reveals that no comprehensive studies currently model the full OCCUS supply chain while incorporating uncertainty in CO2 supply. Consequently, no established approaches exist to address transport flexibility under such uncertainty within this context. However, real options analysis has been successfully applied in land-based CCUS projects to value in- vestment and operational flexibility under uncertainty. Building on this proven methodology, the present research adopts a real options approach to quantify the value of the option to switch between transport modes.
This research applies the developed real options model to a case study centered on the Port of Rotter- dam. The supply chain model follows the Value Maritime approach: CO2 is captured onboard ships, stored in CO2 -rich solvent and offloaded at the Maasvlakte terminal. Transport from the port to the re- generation and liquefaction facility is done with containerized trucks, with the option to switch to barges. Two barge types are considered: the smaller CEMT-IVa and the larger CEMT-Va or a combination of the two. The LCO2 is subsequently transported by truck to an underground storage site. The model evaluates scenarios under both a fixed average CO2 price (€136/t) and a variable CO2 price increasing over time based on market forecasts.
The results indicate that while the average CO2 price is insufficient to achieve economic viability at any time and outcome, incorporating the option to switch from truck to barge transport adds value if CO2 supply grows. The option to switch to the smaller CEMT-IVa (€630345) barge shows greater economic benefits compared to the larger CEMT-Va (€131555), mainly due to its better alignment with expected supply volumes during the early implementation phase. The combined switching option (€632010) only yields a marginal additional value, as the larger barge is only required at the highest and least probable supply scenario.
Under the variable CO2 price scenario, the truck-only strategy reaches a positive total value by 2031 with a 30% probability. Introducing the option to switch to the smaller CEMT-IVa barge accelerates this to 2029 with a 55% probability, reflecting earlier and more frequent switching. The larger CEMT-Va barge lags behind, with switching and positive value only occurring from 2030 onward and at a lower 11% probability, indicating less frequent and delayed use.
The break-even price for the truck-only transport strategy is €184.21/tCO2 . The inclusion of switch- ing options reduces this threshold across all configurations: the CEMT-IVa barge option achieves a 4.35% reduction to €176.19/tCO2 , while the CEMT-Va barge provides a modest 0.92% reduction to €182.52/tCO2 . The combined strategy yields the largest reduction of 4.36%, lowering the break-even price to €176.17/tCO2 . ...
The literature review provides two key insights. First, it identifies the essential steps in the CO2 sup- ply chain: CO2 is captured onboard ships, temporarily stored onboard in solvent, and transported to onshore facilities for regeneration and liquefaction, after which the liquefied CO2 is transported to per- manent underground storage. Second, the review reveals that no comprehensive studies currently model the full OCCUS supply chain while incorporating uncertainty in CO2 supply. Consequently, no established approaches exist to address transport flexibility under such uncertainty within this context. However, real options analysis has been successfully applied in land-based CCUS projects to value in- vestment and operational flexibility under uncertainty. Building on this proven methodology, the present research adopts a real options approach to quantify the value of the option to switch between transport modes.
This research applies the developed real options model to a case study centered on the Port of Rotter- dam. The supply chain model follows the Value Maritime approach: CO2 is captured onboard ships, stored in CO2 -rich solvent and offloaded at the Maasvlakte terminal. Transport from the port to the re- generation and liquefaction facility is done with containerized trucks, with the option to switch to barges. Two barge types are considered: the smaller CEMT-IVa and the larger CEMT-Va or a combination of the two. The LCO2 is subsequently transported by truck to an underground storage site. The model evaluates scenarios under both a fixed average CO2 price (€136/t) and a variable CO2 price increasing over time based on market forecasts.
The results indicate that while the average CO2 price is insufficient to achieve economic viability at any time and outcome, incorporating the option to switch from truck to barge transport adds value if CO2 supply grows. The option to switch to the smaller CEMT-IVa (€630345) barge shows greater economic benefits compared to the larger CEMT-Va (€131555), mainly due to its better alignment with expected supply volumes during the early implementation phase. The combined switching option (€632010) only yields a marginal additional value, as the larger barge is only required at the highest and least probable supply scenario.
Under the variable CO2 price scenario, the truck-only strategy reaches a positive total value by 2031 with a 30% probability. Introducing the option to switch to the smaller CEMT-IVa barge accelerates this to 2029 with a 55% probability, reflecting earlier and more frequent switching. The larger CEMT-Va barge lags behind, with switching and positive value only occurring from 2030 onward and at a lower 11% probability, indicating less frequent and delayed use.
The break-even price for the truck-only transport strategy is €184.21/tCO2 . The inclusion of switch- ing options reduces this threshold across all configurations: the CEMT-IVa barge option achieves a 4.35% reduction to €176.19/tCO2 , while the CEMT-Va barge provides a modest 0.92% reduction to €182.52/tCO2 . The combined strategy yields the largest reduction of 4.36%, lowering the break-even price to €176.17/tCO2 .
The results identify which activities drive the highest emissions and why. Dynamic positioning (DP) during offshore operations and transits emerged as the major contributor to fuel use and emissions, whereas periods at anchor or in port resulted in minimal fuel consumption. Unplanned downtime, especially waiting on weather and technical breakdowns, contributed substantially to emissions.
Crucially, the study found that certain operational strategies can noticeably reduce emissions without compromising project performance. Key recommendations include using anchoring instead of continuous DP whenever conditions allow, and implementing proactive maintenance programmes to minimise breakdowns and associated downtime. In addition, it is recommended to align contractual terms and planning processes with emission reduction goals to empower crews to choose more sustainable operating modes. By linking day-to-day operational choices with their emission outcomes, this research provides practical guidelines for offshore vessel operators to reduce their carbon footprint while maintaining efficiency and safety. ...
The results identify which activities drive the highest emissions and why. Dynamic positioning (DP) during offshore operations and transits emerged as the major contributor to fuel use and emissions, whereas periods at anchor or in port resulted in minimal fuel consumption. Unplanned downtime, especially waiting on weather and technical breakdowns, contributed substantially to emissions.
Crucially, the study found that certain operational strategies can noticeably reduce emissions without compromising project performance. Key recommendations include using anchoring instead of continuous DP whenever conditions allow, and implementing proactive maintenance programmes to minimise breakdowns and associated downtime. In addition, it is recommended to align contractual terms and planning processes with emission reduction goals to empower crews to choose more sustainable operating modes. By linking day-to-day operational choices with their emission outcomes, this research provides practical guidelines for offshore vessel operators to reduce their carbon footprint while maintaining efficiency and safety.
Bridging Operations and Management on the Shipyard Production Floor
The application of FRAM within a shipbuilding environment
The research is grounded in the observation that the shipbuilding industry is facing significant challenges due to market volatility, technological complexity, labor shortages, and an increasing dependence on subcontractors. Shipyards operate under engineering-to-order (ETO) conditions, characterized by concurrent engineering (CE), bespoke vessels, and high variability. These factors result in a dynamic environment in which formalized processes frequently fall short of capturing the real work performed on the production floor.
A core finding of this study is the clash between top-down control mechanisms and bottom-up operational flexibility. While managerial systems aim for standardization, traceability, and efficiency through techno-centric tools like enterprise resource planning systems (ERP) and manufacturing execution systems (MES), the reality is that production relies heavily on tacit knowledge, informal coordination, and ad hoc decision-making. This misalignment contributes to inefficiencies such as rework, delayed feedback, and ineffective implementation of innovations.
The methodological contribution of the thesis is the development of a novel framework that uses FRAM in combination with an abstraction hierarchy to model and analyze WAI and WAD. Through detailed data collection, formal process documents for WAI and field observations combined with informal interviews for WAD, the method enables multi-level analysis of work functions, their interdependencies, and emergent variability. The comparative analysis reveals that WAD involves more functions and connections, including multiple feedback loops, absent in the WAI, indicating a richer and more adaptive operational reality.
Two specific discrepancies exemplify the misalignment: the absence of explicit operational management functions and proactive material expediting from WAI. Their omission implies that critical functions are informally performed yet formally unrecognized, leading to a lack of support in digital systems and inadequate performance monitoring.
This thesis offers actionable recommendations for both shipyards and software providers like Floorganise. For shipyards, these include formalizing operational management roles, adopting socio-technical frameworks such as the plan-do-check-act (PDCA) cycle and Hale’s rule management model, and improving knowledge transfer through the socialization, externalization, combination, internalization (SECI) model. For Floorganise, the research recommends tailoring tooling to reflect WAD, supporting adaptive planning practices, and expanding consultancy services to help clients integrate socio-technical considerations.
In conclusion, the study demonstrates that sustainable productivity improvements in shipbuilding require bridging the gap between WAI and WAD. By adopting a socio-technical lens and systematically modeling operational realities, shipyards can better align managerial intentions with shop floor execution. The proposed method and findings extend the application of FRAM beyond safety domains into general industrial operations, offering a replicable approach for tackling similar challenges in other complex production settings. ...
The research is grounded in the observation that the shipbuilding industry is facing significant challenges due to market volatility, technological complexity, labor shortages, and an increasing dependence on subcontractors. Shipyards operate under engineering-to-order (ETO) conditions, characterized by concurrent engineering (CE), bespoke vessels, and high variability. These factors result in a dynamic environment in which formalized processes frequently fall short of capturing the real work performed on the production floor.
A core finding of this study is the clash between top-down control mechanisms and bottom-up operational flexibility. While managerial systems aim for standardization, traceability, and efficiency through techno-centric tools like enterprise resource planning systems (ERP) and manufacturing execution systems (MES), the reality is that production relies heavily on tacit knowledge, informal coordination, and ad hoc decision-making. This misalignment contributes to inefficiencies such as rework, delayed feedback, and ineffective implementation of innovations.
The methodological contribution of the thesis is the development of a novel framework that uses FRAM in combination with an abstraction hierarchy to model and analyze WAI and WAD. Through detailed data collection, formal process documents for WAI and field observations combined with informal interviews for WAD, the method enables multi-level analysis of work functions, their interdependencies, and emergent variability. The comparative analysis reveals that WAD involves more functions and connections, including multiple feedback loops, absent in the WAI, indicating a richer and more adaptive operational reality.
Two specific discrepancies exemplify the misalignment: the absence of explicit operational management functions and proactive material expediting from WAI. Their omission implies that critical functions are informally performed yet formally unrecognized, leading to a lack of support in digital systems and inadequate performance monitoring.
This thesis offers actionable recommendations for both shipyards and software providers like Floorganise. For shipyards, these include formalizing operational management roles, adopting socio-technical frameworks such as the plan-do-check-act (PDCA) cycle and Hale’s rule management model, and improving knowledge transfer through the socialization, externalization, combination, internalization (SECI) model. For Floorganise, the research recommends tailoring tooling to reflect WAD, supporting adaptive planning practices, and expanding consultancy services to help clients integrate socio-technical considerations.
In conclusion, the study demonstrates that sustainable productivity improvements in shipbuilding require bridging the gap between WAI and WAD. By adopting a socio-technical lens and systematically modeling operational realities, shipyards can better align managerial intentions with shop floor execution. The proposed method and findings extend the application of FRAM beyond safety domains into general industrial operations, offering a replicable approach for tackling similar challenges in other complex production settings.
Optimizing Survey Quality
Exploring Alternatives to Enhance Inspection Processes and Reduce Human Errors in Shipping Surveys
Operational Impact of Ammonia as Marine Fuel
A MILP model for an Ammonia-Powered Shipping Network
As a result, research in renewable energy sources has grown in significant interest, offering a wide range of potential solutions. Recently, (green) ammonia (NH3) has been added to these pools, as it is carbon-free and has a higher storage density than liquid or pressurized hydrogen. However, when comparing ammonia to the current conservative fuels, its energy density is still not at the same level, and more fuel volume would be required to deliver the same amount of energy. There are two ways to address this challenge. More frequent bunkering or larger volumes for the fuel tanks on board at the cost of cargo space and thus income. This is a difficult choice to make in the pre-design as it depends on the choices of other owners as well.
This report investigates the impact of a fuel switch to ammonia on the ship design and bunkering pattern based on the current operational profile of 1025 seagoing ships. A mixed integer linear programming model will establish the optimal fuel tank volume and bunkering strategy for each vessel. This model considers rerouting for trips that are not feasible and two approaches for the bunker strategy. Besides, a port model will establish the ammonia bunker pricing based on the resulting demand in each port. The estimated ammonia bunker prices are implemented in the bunker strategy model. This is repeated till a balance is found. The two models represent an Ammonia Powered Shipping Network considering a homogeneous shipping market. The report presents the results and key factors influencing the balance between the fuel tank volume and the sailing range. The simulated bunker strategies show different possibilities for finding this balance and reducing the operational impact caused by the transition to ammonia. ...
As a result, research in renewable energy sources has grown in significant interest, offering a wide range of potential solutions. Recently, (green) ammonia (NH3) has been added to these pools, as it is carbon-free and has a higher storage density than liquid or pressurized hydrogen. However, when comparing ammonia to the current conservative fuels, its energy density is still not at the same level, and more fuel volume would be required to deliver the same amount of energy. There are two ways to address this challenge. More frequent bunkering or larger volumes for the fuel tanks on board at the cost of cargo space and thus income. This is a difficult choice to make in the pre-design as it depends on the choices of other owners as well.
This report investigates the impact of a fuel switch to ammonia on the ship design and bunkering pattern based on the current operational profile of 1025 seagoing ships. A mixed integer linear programming model will establish the optimal fuel tank volume and bunkering strategy for each vessel. This model considers rerouting for trips that are not feasible and two approaches for the bunker strategy. Besides, a port model will establish the ammonia bunker pricing based on the resulting demand in each port. The estimated ammonia bunker prices are implemented in the bunker strategy model. This is repeated till a balance is found. The two models represent an Ammonia Powered Shipping Network considering a homogeneous shipping market. The report presents the results and key factors influencing the balance between the fuel tank volume and the sailing range. The simulated bunker strategies show different possibilities for finding this balance and reducing the operational impact caused by the transition to ammonia.
Methanol Retrofitting
A Comprehensive Indicator for Upgrade Assessment
Methanol, a cleaner alternative fuel, shows significant promise in reducing GHG emissions, especially when produced from renewable sources, such as Green-methanol or E-methanol. The initial signs of methanol adoption in new-building market appear to be successful, and the retrofitting of existing ships is seems to be feasible both in theory and practice. However, the conversion of an existing ship to methanol propulsion presents challenges, primarily due to the fuel’s lower energy density and its toxic- ity. These factors make the costs for methanol storage in the vessel and operational fuel consumption notably more dominant. Consequently, the potential cost savings from Energy-Saving Devices (ESDs), which can be installed during a vessel conversion, become more relevant.
The main objective of this thesis is to gain deeper insight into which retrofit strategies, in terms of methanol tank volume and the inclusion of ESDs, can provide a feasible option for retrofitting existing vessels to methanol, achieving the intermediate GHG reduction goals. A refit indicator model is devel- oped to evaluate various retrofit strategies, focusing on financial and regulatory performance, given a scenario of price trends and regulatory developments. The model incorporates key operational factors such as trip distance, sailing speed, and bunkering intervals. In a case study, a single base-case vessel was converted into several conversion cases, differing in methanol storage capacity and the inclusion of ESDs, and their performance was assessed under various potential future scenarios.
The results of this study suggest that significant reductions in GHG emissions can be achieved. Pro- vided that renewable methanol is used, it is possible for a methanol-converted vessel to meet the intermediate GHG reduction goals. The regulatory performance of many methanol vessel conversion strategies is also favorable, particularly when a methanol conversion is combined with one or more ESDs. The results showed that, in such cases, vessels can remain compliant for 15 to 20 years longer compared to their non-converted base-case. An important finding is that the shift from a tank-to-wake to a well-to-wake regulatory perspective is a key factor in the success of methanol retrofits. From a financial view, it can be concluded that the strategy of converting to a limited methanol tank volume, combined with a number of highly fuel-efficient ESDs, appears to be the most effective solution for the medium to long term. ...
Methanol, a cleaner alternative fuel, shows significant promise in reducing GHG emissions, especially when produced from renewable sources, such as Green-methanol or E-methanol. The initial signs of methanol adoption in new-building market appear to be successful, and the retrofitting of existing ships is seems to be feasible both in theory and practice. However, the conversion of an existing ship to methanol propulsion presents challenges, primarily due to the fuel’s lower energy density and its toxic- ity. These factors make the costs for methanol storage in the vessel and operational fuel consumption notably more dominant. Consequently, the potential cost savings from Energy-Saving Devices (ESDs), which can be installed during a vessel conversion, become more relevant.
The main objective of this thesis is to gain deeper insight into which retrofit strategies, in terms of methanol tank volume and the inclusion of ESDs, can provide a feasible option for retrofitting existing vessels to methanol, achieving the intermediate GHG reduction goals. A refit indicator model is devel- oped to evaluate various retrofit strategies, focusing on financial and regulatory performance, given a scenario of price trends and regulatory developments. The model incorporates key operational factors such as trip distance, sailing speed, and bunkering intervals. In a case study, a single base-case vessel was converted into several conversion cases, differing in methanol storage capacity and the inclusion of ESDs, and their performance was assessed under various potential future scenarios.
The results of this study suggest that significant reductions in GHG emissions can be achieved. Pro- vided that renewable methanol is used, it is possible for a methanol-converted vessel to meet the intermediate GHG reduction goals. The regulatory performance of many methanol vessel conversion strategies is also favorable, particularly when a methanol conversion is combined with one or more ESDs. The results showed that, in such cases, vessels can remain compliant for 15 to 20 years longer compared to their non-converted base-case. An important finding is that the shift from a tank-to-wake to a well-to-wake regulatory perspective is a key factor in the success of methanol retrofits. From a financial view, it can be concluded that the strategy of converting to a limited methanol tank volume, combined with a number of highly fuel-efficient ESDs, appears to be the most effective solution for the medium to long term.
Circular performance of project equipment
The material circularity and economic value of project equipment on a project, product, and company level
Reducing emissions from short-sea ships
Cost effectiveness of available options
Ship Design for Uncertainty
A Real Options Approach to determine the Value of Design-for-Conversion under Uncertainty
From the literature is concluded that Design-for-Changeability principles can help to deal with uncertainty during a ship's lifetime. Moreover, Real Options Analysis is selected from the literature, as a method to deal with decisions and uncertainty when designing for conversion to methanol. By means of a combination of these methods, a methodology is established which is used in a case study.
In the case study, it was found that waiting with the execution of conversion to methanol results in decreasing added value of Design-for-Conversion. Moreover, it was found that the Discount Rate used for Net Present Value calculation significantly impacts the choice of whether to prepare a ship for methanol. It can be concluded that an instigator is needed so that ships are converted to methanol. Two instigators have been researched, a carbon pricing measure and a ban on harmful emissions. It can be concluded that a carbon pricing measure is only effective if the right price is established, while a carbon ban is highly effective as ships are converted instantly.
The combination of methods, the Design-for-Changeability principles together with a Real Options Decision Tree, provides a suitable framework to quantify the impact of Design-for-Conversion to methanol under uncertainty. ...
From the literature is concluded that Design-for-Changeability principles can help to deal with uncertainty during a ship's lifetime. Moreover, Real Options Analysis is selected from the literature, as a method to deal with decisions and uncertainty when designing for conversion to methanol. By means of a combination of these methods, a methodology is established which is used in a case study.
In the case study, it was found that waiting with the execution of conversion to methanol results in decreasing added value of Design-for-Conversion. Moreover, it was found that the Discount Rate used for Net Present Value calculation significantly impacts the choice of whether to prepare a ship for methanol. It can be concluded that an instigator is needed so that ships are converted to methanol. Two instigators have been researched, a carbon pricing measure and a ban on harmful emissions. It can be concluded that a carbon pricing measure is only effective if the right price is established, while a carbon ban is highly effective as ships are converted instantly.
The combination of methods, the Design-for-Changeability principles together with a Real Options Decision Tree, provides a suitable framework to quantify the impact of Design-for-Conversion to methanol under uncertainty.