S.H. Hossein Nia Kani
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94 records found
1
Reset control with shaping filter for performance-oriented nonlinearity distribution
Application for High Precision Motion Platform
To overcome these nonlinear limitations and prevent unreliable reset behavior, this thesis utilizes a shaping filter framework to strategically control the frequency-domain distribution of higher-order harmonics. By suppressing low-frequency harmonic distortion while preserving necessary phase lead around the crossover frequency, the proposed shaping filter formulation keeps zero-crossing proximity metrics within reliable bounds, thereby validating the underlying analytical HOSIDF modeling assumptions. Furthermore, this study investigates and validates the fundamental trade-offs between steady-state tracking precision and transient settling performance in shaped reset systems.
Building upon these theoretical insights, a systematic design guideline is established to synthesize reset controllers with shaping filters tailored to spectral error distributions across distinct motion phases. Following these proposed guidelines, a constraint-compliant reset controller featuring a sixth-order shaping filter was synthesized and evaluated on an industrial wire bonder motion stage. The experimental results demonstrate that the designed controller eliminates low-frequency disturbance energy without compromising closed-loop robustness margins, achieving an average improvement of 10.1% in stationary RMS tracking error and 7.2% in settling time across the complete set of operational references when compared to the state-of-the-art unshaped reset baseline. These findings confirm that performance-oriented nonlinearity distribution successfully reconciles transient speed with high steady-state positioning accuracy in industrial motion systems. ...
To overcome these nonlinear limitations and prevent unreliable reset behavior, this thesis utilizes a shaping filter framework to strategically control the frequency-domain distribution of higher-order harmonics. By suppressing low-frequency harmonic distortion while preserving necessary phase lead around the crossover frequency, the proposed shaping filter formulation keeps zero-crossing proximity metrics within reliable bounds, thereby validating the underlying analytical HOSIDF modeling assumptions. Furthermore, this study investigates and validates the fundamental trade-offs between steady-state tracking precision and transient settling performance in shaped reset systems.
Building upon these theoretical insights, a systematic design guideline is established to synthesize reset controllers with shaping filters tailored to spectral error distributions across distinct motion phases. Following these proposed guidelines, a constraint-compliant reset controller featuring a sixth-order shaping filter was synthesized and evaluated on an industrial wire bonder motion stage. The experimental results demonstrate that the designed controller eliminates low-frequency disturbance energy without compromising closed-loop robustness margins, achieving an average improvement of 10.1% in stationary RMS tracking error and 7.2% in settling time across the complete set of operational references when compared to the state-of-the-art unshaped reset baseline. These findings confirm that performance-oriented nonlinearity distribution successfully reconciles transient speed with high steady-state positioning accuracy in industrial motion systems.
The structural dynamics, operational disturbances, and dominant noise sources are identified, providing the models required for loop shaping and Dynamic Error Budgeting (DEB). A DEB based simulation is constructed to predict the response at the gripper tips and identify the individual disturbance and noise contributions when active vibration control is introduced. The system requires multi-mode attenuation of the dominant vibrations while preserving the low-frequency dynamics. To meet these requirements, a narrow-band band-pass filter (NBPF) is adopted and compared with conventional Positive Position Feedback (PPF). An optimization based on DEB with loop shaping constraints is proposed and both optimized controllers predict a clear reduction in vibrations at the wafer gripper tip, while NBPF introduces less low frequency spillover than PPF. The results demonstrate the feasibility of narrow-band multi-mode active vibration control of a wafer gripper in an industrial environment and highlight the potential of combining DEB and loop shaping for active vibration control in industrial precision mechatronic systems. ...
The structural dynamics, operational disturbances, and dominant noise sources are identified, providing the models required for loop shaping and Dynamic Error Budgeting (DEB). A DEB based simulation is constructed to predict the response at the gripper tips and identify the individual disturbance and noise contributions when active vibration control is introduced. The system requires multi-mode attenuation of the dominant vibrations while preserving the low-frequency dynamics. To meet these requirements, a narrow-band band-pass filter (NBPF) is adopted and compared with conventional Positive Position Feedback (PPF). An optimization based on DEB with loop shaping constraints is proposed and both optimized controllers predict a clear reduction in vibrations at the wafer gripper tip, while NBPF introduces less low frequency spillover than PPF. The results demonstrate the feasibility of narrow-band multi-mode active vibration control of a wafer gripper in an industrial environment and highlight the potential of combining DEB and loop shaping for active vibration control in industrial precision mechatronic systems.
The Coil-less Linear Motor
Design of a Long-Stroke Reluctance Actuator using Reluctance Tuning as an Alternative to Coils
The research focuses on the development of a new magnetic actuator architecture that enables motion generation through controlled variation of magnetic interactions rather than conventional electromagnetic force generation. Multiple actuator concepts were analysed using analytical models and finite element simulations, after which the most promising design was optimized and experimentally validated.
A prototype actuator was designed, manufactured, and tested through a series of experiments ranging from single-module validation to a complete long-stroke demonstrator. The results demonstrate the feasibility of the proposed concept and show that long-stroke motion can be achieved while maintaining very low steady-state power dissipation. Although further improvements are possible in areas such as force density and motion smoothness, the work successfully establishes a proof of principle and provides a foundation for future development of efficient precision motion systems.
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The research focuses on the development of a new magnetic actuator architecture that enables motion generation through controlled variation of magnetic interactions rather than conventional electromagnetic force generation. Multiple actuator concepts were analysed using analytical models and finite element simulations, after which the most promising design was optimized and experimentally validated.
A prototype actuator was designed, manufactured, and tested through a series of experiments ranging from single-module validation to a complete long-stroke demonstrator. The results demonstrate the feasibility of the proposed concept and show that long-stroke motion can be achieved while maintaining very low steady-state power dissipation. Although further improvements are possible in areas such as force density and motion smoothness, the work successfully establishes a proof of principle and provides a foundation for future development of efficient precision motion systems.
This thesis examines if the vibrations of a flexure-based motion stage may be enhanced through the use of over-actuation and over-sensing. In essence, additional channels of actuation and sensing will allow flexible modes to be selectively observed and damped.
First, the mechanism is designed and optimized with the later vibration-control problem in mind. After this, actuator and sensor placement are investigated. Since single-point sensing and actuation are not sufficient for all modes, modal filtering is used to combine multiple sensor signals into mode-dominant virtual outputs. These virtual channels are then controlled using Positive Position Feedback and band-pass PPF controllers.
The proposed approach is then evaluated in the frequency domain and in the time domain. The results show how much vibration reduction can be obtained, while also showing the practical limitations caused by mode isolation quality and sensor noise.
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This thesis examines if the vibrations of a flexure-based motion stage may be enhanced through the use of over-actuation and over-sensing. In essence, additional channels of actuation and sensing will allow flexible modes to be selectively observed and damped.
First, the mechanism is designed and optimized with the later vibration-control problem in mind. After this, actuator and sensor placement are investigated. Since single-point sensing and actuation are not sufficient for all modes, modal filtering is used to combine multiple sensor signals into mode-dominant virtual outputs. These virtual channels are then controlled using Positive Position Feedback and band-pass PPF controllers.
The proposed approach is then evaluated in the frequency domain and in the time domain. The results show how much vibration reduction can be obtained, while also showing the practical limitations caused by mode isolation quality and sensor noise.
Tuning a magnet requires energy upfront, after which the power output of the combined reluctance actuator may be decreased. Next to semi-static situations where a constant force output is demanded, this may also be beneficial in dynamic applications.
This paper investigates optimal control of such an actuator, identifying the limits where a reduction in heat dissipation is possible. The main focus of this paper is on energy efficiency and dynamic effects while tuning the magnet.
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Tuning a magnet requires energy upfront, after which the power output of the combined reluctance actuator may be decreased. Next to semi-static situations where a constant force output is demanded, this may also be beneficial in dynamic applications.
This paper investigates optimal control of such an actuator, identifying the limits where a reduction in heat dissipation is possible. The main focus of this paper is on energy efficiency and dynamic effects while tuning the magnet.
Estimator Design for Minimizing Vertical Motion of Hydrofoil Craft in Ocean Waves
An Optimization-Based Synthesis Methodology
Active and passive readout of an interferometrically read out inertial sensor
A sensitivity and readout robustness comparison of an active and passive readout topology
Given the difficulty of achieving bandwidths close to the first resonance, this thesis investigates the even more challenging problem of extending the open loop bandwidth beyond the first resonance.
To address the challenge, a linear controller with barely positive stability margins is designed to achieve a bandwidth beyond the first resonance. A reset controller is then added on top of the linear controller to achieve stability and robustness without affecting the gain behavior. Unlike previous applications, here the nonlinearity introduced by the reset controller is extremely high, making the handling of higher-order harmonics particularly challenging. To address this, a novel shaping filter is introduced in order to reduce the magnitude of higher-order harmonics, along with pre- and post-filters which smooth the control action signal and keep it within the input saturation constraints.
The controller is fine tuned and validated in simulation using both frequency and time domain tools, and later implemented in an experimental test setup. Simulations show that achieving stable and robust post-resonance control is feasible, however mismatches between simulations and experiments appear during experiments. It is found that these are caused by an excessive amount of nonlinearities in the reset controller, making DF and HOSIDF tools from simulations unreliable. Nonetheless, experiments demonstrate that post-resonance control is feasible, and achievable only with reset control, outperforming the linear controllers currently used in industry. ...
Given the difficulty of achieving bandwidths close to the first resonance, this thesis investigates the even more challenging problem of extending the open loop bandwidth beyond the first resonance.
To address the challenge, a linear controller with barely positive stability margins is designed to achieve a bandwidth beyond the first resonance. A reset controller is then added on top of the linear controller to achieve stability and robustness without affecting the gain behavior. Unlike previous applications, here the nonlinearity introduced by the reset controller is extremely high, making the handling of higher-order harmonics particularly challenging. To address this, a novel shaping filter is introduced in order to reduce the magnitude of higher-order harmonics, along with pre- and post-filters which smooth the control action signal and keep it within the input saturation constraints.
The controller is fine tuned and validated in simulation using both frequency and time domain tools, and later implemented in an experimental test setup. Simulations show that achieving stable and robust post-resonance control is feasible, however mismatches between simulations and experiments appear during experiments. It is found that these are caused by an excessive amount of nonlinearities in the reset controller, making DF and HOSIDF tools from simulations unreliable. Nonetheless, experiments demonstrate that post-resonance control is feasible, and achievable only with reset control, outperforming the linear controllers currently used in industry.
Therefore, this thesis addresses this gap by developing a scalable contactless wafer transportation system based on active air-bearing principles, with a strong emphasis on manufacturability and practical upscaling. As a first step, a novel contactless force actuator is introduced, featuring a continuous deformable air-bearing surface composed of compliant-mechanism-based unit cells. This design enables effective generation of viscous traction forces while significantly simplifying mechanical construction for easier fabrication and component integration, compared to prior discrete-cell architectures. Experimental validation demonstrates stable levitation, a fly height of 42.5 µm, and high traction force up to 90 mN, confirming the feasibility of the proposed approach.
To enable automated and efficient actuation of the compliant air-bearing system, a tunable hybrid reluctance actuator is developed. By exploiting adjustable magnetic reluctance, the actuator achieves passive and tunable stiffness reduction with high force efficiency and low disturbance transmissibility. Experimental results demonstrate substantial stiffness reduction up to 88.5%, while also revealing the necessity of closed-loop control to mitigate dynamic instabilities at high reduction levels.
Building on these components, a modular contactless wafer transportation system is realized through redesigned airflow pathways and integrated vacuum resistances, ensuring stable levitation even when the wafer partially uncovers the bearing surface. Closed-loop experiments confirm reliable contactless transportation and ±2.5 µm positioning accuracy. Finally, the modular concept is extended to a large-scale system by integrating multiple modules into a unified flat surface. Experimental results validate the scalability of the design, improved manufacturability, and highlight surface quality as a critical factor governing fly height, vacuum consumption, and traction force.
Overall, this work establishes a viable foundation for scalable, manufacturable contactless wafer transportation. While further improvements in surface finishing, vacuum management, actuator capability, and control strategies are required, the presented concepts represent a significant step toward practical, high-performance contactless handling solutions for next-generation semiconductor manufacturing. ...
Therefore, this thesis addresses this gap by developing a scalable contactless wafer transportation system based on active air-bearing principles, with a strong emphasis on manufacturability and practical upscaling. As a first step, a novel contactless force actuator is introduced, featuring a continuous deformable air-bearing surface composed of compliant-mechanism-based unit cells. This design enables effective generation of viscous traction forces while significantly simplifying mechanical construction for easier fabrication and component integration, compared to prior discrete-cell architectures. Experimental validation demonstrates stable levitation, a fly height of 42.5 µm, and high traction force up to 90 mN, confirming the feasibility of the proposed approach.
To enable automated and efficient actuation of the compliant air-bearing system, a tunable hybrid reluctance actuator is developed. By exploiting adjustable magnetic reluctance, the actuator achieves passive and tunable stiffness reduction with high force efficiency and low disturbance transmissibility. Experimental results demonstrate substantial stiffness reduction up to 88.5%, while also revealing the necessity of closed-loop control to mitigate dynamic instabilities at high reduction levels.
Building on these components, a modular contactless wafer transportation system is realized through redesigned airflow pathways and integrated vacuum resistances, ensuring stable levitation even when the wafer partially uncovers the bearing surface. Closed-loop experiments confirm reliable contactless transportation and ±2.5 µm positioning accuracy. Finally, the modular concept is extended to a large-scale system by integrating multiple modules into a unified flat surface. Experimental results validate the scalability of the design, improved manufacturability, and highlight surface quality as a critical factor governing fly height, vacuum consumption, and traction force.
Overall, this work establishes a viable foundation for scalable, manufacturable contactless wafer transportation. While further improvements in surface finishing, vacuum management, actuator capability, and control strategies are required, the presented concepts represent a significant step toward practical, high-performance contactless handling solutions for next-generation semiconductor manufacturing.
Two novel FO-HIGS-based controllers are proposed: (1) An enhanced CgLp filter integrated with PID control to improve low-frequency tracking by compensating phase lag through parameter tuning (e.g., fractional order α and corner frequency), minimizing parasitic nonlinear effects via simulation-based higher-order sinusoidal-input describing function (HOSIDF) analysis and pseudo-sensitivity evaluation. (2) A FO-HIGS-based LPF for superior high-frequency noise attenuation, achieving lower cumulative power spectral density than linear counterparts.
Simulations and experiments on a linear-motor-actuated motion stage validate the designs, demonstrating improved performance in reference tracking and disturbance rejection while maintaining stability. ...
Two novel FO-HIGS-based controllers are proposed: (1) An enhanced CgLp filter integrated with PID control to improve low-frequency tracking by compensating phase lag through parameter tuning (e.g., fractional order α and corner frequency), minimizing parasitic nonlinear effects via simulation-based higher-order sinusoidal-input describing function (HOSIDF) analysis and pseudo-sensitivity evaluation. (2) A FO-HIGS-based LPF for superior high-frequency noise attenuation, achieving lower cumulative power spectral density than linear counterparts.
Simulations and experiments on a linear-motor-actuated motion stage validate the designs, demonstrating improved performance in reference tracking and disturbance rejection while maintaining stability.
This thesis investigates the combination of active damping control and nonlinear reset control to overcome the limitations of linear time-invariant (LTI) feedback methods. A dual-loop control architecture is proposed, employing an active damping controller to suppress dominant modes and enable higher bandwidths, together with a nonlinear CgLp reset controller to recover the phase lag introduced by the damping control. Unlike typical applications, the high nonlinearity of piezoelectric systems makes introducing additional nonlinearity from reset control challenging, particularly when aiming for large phase lead. To address this, a dedicated shaping filter is designed to limit higher-order harmonics and prevent multiple resets, enabling effective phase compensation of up to 20°.
The control architecture is optimized in the frequency domain and validated through simulation and experiments on a piezoelectric nanopositioning platform. Results demonstrate significant improvements in both open- and closed-loop bandwidth and tracking performance compared to conventional LTI controllers, while maintaining stability and robustness. The shaping filter effectively reduces harmonic distortion, ensuring the practical viability of combining reset control with active damping in highly nonlinear, lightly damped systems.
This work shows that the integration of reset control with shaping filter, within a dual-loop active damping framework, can push the performance of nanopositioning systems beyond the traditional LTI control limits. ...
This thesis investigates the combination of active damping control and nonlinear reset control to overcome the limitations of linear time-invariant (LTI) feedback methods. A dual-loop control architecture is proposed, employing an active damping controller to suppress dominant modes and enable higher bandwidths, together with a nonlinear CgLp reset controller to recover the phase lag introduced by the damping control. Unlike typical applications, the high nonlinearity of piezoelectric systems makes introducing additional nonlinearity from reset control challenging, particularly when aiming for large phase lead. To address this, a dedicated shaping filter is designed to limit higher-order harmonics and prevent multiple resets, enabling effective phase compensation of up to 20°.
The control architecture is optimized in the frequency domain and validated through simulation and experiments on a piezoelectric nanopositioning platform. Results demonstrate significant improvements in both open- and closed-loop bandwidth and tracking performance compared to conventional LTI controllers, while maintaining stability and robustness. The shaping filter effectively reduces harmonic distortion, ensuring the practical viability of combining reset control with active damping in highly nonlinear, lightly damped systems.
This work shows that the integration of reset control with shaping filter, within a dual-loop active damping framework, can push the performance of nanopositioning systems beyond the traditional LTI control limits.
A Tentacle-Based Motion Planning Algorithm for Automated Vehicles
Ensuring Real-Time Performance and Passenger Comfort through Limiting Jerk
To address these two challenges, an extended tentacle-based motion planning algorithm is developed. This is an interpolation curve-based algorithm that could work in real-time because there are no optimizers or learning processes that cost a lot of computational resources in the algorithm. The most important factor that affects passenger comfort in a ride is jerk, which is also known as the time derivative of acceleration. The proposed algorithm manages to control the jerk in both lateral and longitudinal directions, thus ensuring ride comfort. Begin with the current state of the vehicle, including velocity, attitude, and steering angle, a series of geometry curves called tentacles is generated and evaluated. The maximum lateral jerk is limited during tentacle generation to avoid excessive impact on passengers during maneuvering.To address these two challenges, an extended tentacle-based motion planning algorithm is developed. This is an interpolation curve-based algorithm that could work in real-time because there are no optimizers or learning processes that cost a lot of computational resources in the algorithm. The most important factor that affects passenger comfort in a ride is jerk, which is also known as the time derivative of acceleration. The proposed algorithm manages to control the jerk in both lateral and longitudinal directions, thus ensuring ride comfort. Begin with the current state of the vehicle, including velocity, attitude, and steering angle, a series of geometry curves called tentacles is generated and evaluated. The maximum lateral jerk is limited during tentacle generation to avoid excessive impact on passengers during maneuvering.
In most motion planning algorithms, geometry path planning and speed planning are treated separately. However, in the proposed planning algorithm, the speed profile is generated based on the selected best tentacle, thus making the speed profile more rational and adaptable to current maneuvers. In addition, the target speed of the speed profile is decided based on road curvature and traffic conditions, ensuring safety and avoiding wasting time on some low-speed traffic participants. More importantly, the speed profile limits the maximum longitudinal jerk, thus making jerk limited in all directions and ensuring passenger comfort.
To evaluate the performance of the proposed motion planning algorithm, simulations using a high-fidelity vehicle model through IPG CarMaker and MATLAB/Simulink are implemented under various conditions. Because this report does not focus on the design of the path-following controller, the vehicle directly uses the output of the planner as control input during simulations. Even so, the algorithm still manages to complete static and dynamic obstacle avoidance as well as adaptive following and overtaking maneuvers at various speed ranges and road conditions. A virtual map of part of the campus of TU Delft is also constructed using Carmaker and used for validation of the proposed algorithm under urban traffic conditions. The proposed algorithm works effectively in complex environments and can operate in real time at a frequency of $20$ $Hz$ while constraining the total jerk.
This research illustrated the capability of the developed tentacle-based motion planning algorithm to ensure passenger comfort and safety under various traffic conditions. Although primarily serving as a concept emphasizing feasibility through simulations rather than immediate on-road verification, the proposed algorithm establishes a foundation for future real-vehicle implementation, thus contributing towards resolving normal driving conditions essential for achieving fully automated driving. ...
To address these two challenges, an extended tentacle-based motion planning algorithm is developed. This is an interpolation curve-based algorithm that could work in real-time because there are no optimizers or learning processes that cost a lot of computational resources in the algorithm. The most important factor that affects passenger comfort in a ride is jerk, which is also known as the time derivative of acceleration. The proposed algorithm manages to control the jerk in both lateral and longitudinal directions, thus ensuring ride comfort. Begin with the current state of the vehicle, including velocity, attitude, and steering angle, a series of geometry curves called tentacles is generated and evaluated. The maximum lateral jerk is limited during tentacle generation to avoid excessive impact on passengers during maneuvering.To address these two challenges, an extended tentacle-based motion planning algorithm is developed. This is an interpolation curve-based algorithm that could work in real-time because there are no optimizers or learning processes that cost a lot of computational resources in the algorithm. The most important factor that affects passenger comfort in a ride is jerk, which is also known as the time derivative of acceleration. The proposed algorithm manages to control the jerk in both lateral and longitudinal directions, thus ensuring ride comfort. Begin with the current state of the vehicle, including velocity, attitude, and steering angle, a series of geometry curves called tentacles is generated and evaluated. The maximum lateral jerk is limited during tentacle generation to avoid excessive impact on passengers during maneuvering.
In most motion planning algorithms, geometry path planning and speed planning are treated separately. However, in the proposed planning algorithm, the speed profile is generated based on the selected best tentacle, thus making the speed profile more rational and adaptable to current maneuvers. In addition, the target speed of the speed profile is decided based on road curvature and traffic conditions, ensuring safety and avoiding wasting time on some low-speed traffic participants. More importantly, the speed profile limits the maximum longitudinal jerk, thus making jerk limited in all directions and ensuring passenger comfort.
To evaluate the performance of the proposed motion planning algorithm, simulations using a high-fidelity vehicle model through IPG CarMaker and MATLAB/Simulink are implemented under various conditions. Because this report does not focus on the design of the path-following controller, the vehicle directly uses the output of the planner as control input during simulations. Even so, the algorithm still manages to complete static and dynamic obstacle avoidance as well as adaptive following and overtaking maneuvers at various speed ranges and road conditions. A virtual map of part of the campus of TU Delft is also constructed using Carmaker and used for validation of the proposed algorithm under urban traffic conditions. The proposed algorithm works effectively in complex environments and can operate in real time at a frequency of $20$ $Hz$ while constraining the total jerk.
This research illustrated the capability of the developed tentacle-based motion planning algorithm to ensure passenger comfort and safety under various traffic conditions. Although primarily serving as a concept emphasizing feasibility through simulations rather than immediate on-road verification, the proposed algorithm establishes a foundation for future real-vehicle implementation, thus contributing towards resolving normal driving conditions essential for achieving fully automated driving.
The CLSI method, in combination with the multisine disturbance signal proved to be an effective method. Accurate frequency domain results were obtained within the frequency range of 1 to 10 Hz. Within this range, the parametric dynamic model aligned well with experimental data. The experiment was repeated three times at 4.0, 4.5 and 5.0 m/s and resulted in similar responses, aside from a negative trend in magnitude at increasing velocities. The use of frequency domain tuning led to an increase in phase margin for the pitch controller and a bandwidth increase of 667\% for the height controller. The results show that CLSI is a powerful tool in estimating the dynamics of a hydrofoil vessel, laying the foundation for advanced control strategies and improved system performance. ...
The CLSI method, in combination with the multisine disturbance signal proved to be an effective method. Accurate frequency domain results were obtained within the frequency range of 1 to 10 Hz. Within this range, the parametric dynamic model aligned well with experimental data. The experiment was repeated three times at 4.0, 4.5 and 5.0 m/s and resulted in similar responses, aside from a negative trend in magnitude at increasing velocities. The use of frequency domain tuning led to an increase in phase margin for the pitch controller and a bandwidth increase of 667\% for the height controller. The results show that CLSI is a powerful tool in estimating the dynamics of a hydrofoil vessel, laying the foundation for advanced control strategies and improved system performance.
Past research has shown that the CgLp (Constant in gain, Lead in phase) is the most advanced reset based filter and has shown performance improvements for an industrial machine. The non-linearity of these filters, which gives an advantage over linear filters, also makes their placement within a control loop highly critical. While the inherent non-linearity of these filters provides certain advantages, it can also be detrimental to system performance.
This thesis aims at developing architectures based on sequencing strategies to improve the performance of reset based filters by optimally utilizing the non-linearity. Also, the disadvantages of existing frequency domain analysis methods have been identified. Finally, the method of filtered architecture which can shape the non-linearity of reset based filters have been explored.
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Past research has shown that the CgLp (Constant in gain, Lead in phase) is the most advanced reset based filter and has shown performance improvements for an industrial machine. The non-linearity of these filters, which gives an advantage over linear filters, also makes their placement within a control loop highly critical. While the inherent non-linearity of these filters provides certain advantages, it can also be detrimental to system performance.
This thesis aims at developing architectures based on sequencing strategies to improve the performance of reset based filters by optimally utilizing the non-linearity. Also, the disadvantages of existing frequency domain analysis methods have been identified. Finally, the method of filtered architecture which can shape the non-linearity of reset based filters have been explored.
First, in Chapter 2, the design requirements of active vibration control are expressed in the frequency domain, using the loop-shaping approach commonly used in motion control. The use of the proposed approach is shown in the experimental evaluation of a vibration isolation system based on piezoelectric stack actuators.
Second, the loop-shaping approach is related to the design for bandgap in active metastructures. Chapter 3 adopts a modal analysis approach for finite metamaterial beams, relating the underlying control problem to the active damping of a single-degree-of-freedom system by assuming an infinite number of infinitesimally small transducer pairs distributed along a beam. This allows the application of design methods developed in the preceding chapter. The experiments demonstrate that controllers initially developed for damping resonance peaks can effectively induce bandgaps, even in structures featuring a small number of sparsely placed transducer pairs. Chapter 4 studies when the obtained models and approximations are accurate, highlighting the correlation between the minimal number of transducers required for model accuracy and the dominant vibration mode within the controller's targeted frequency range.
Third, the frequency-domain approach is applied for the design of fractional order and reset controllers for vibration mitigation to relax the limitations imposed using low-order linear controllers. In Chapter 5, a design for a fractional-order resonant element tailored for AVC, which preserves the characteristics of its integer-order counterpart but provides greater design freedom, is presented and evaluated in a simplified vibration isolation system. In Chapter 6, the same element is implemented within a unit cell of a granular metamaterial. For such a fractional-order metamaterial, both the dispersion characteristics of the infinite structure and the transmissibility of a finite chain are presented.
The use of nonlinear elements, like reset systems, poses additional challenges in vibration control. Since an exact frequency-domain representation of such elements does not exist, their behaviour is approximated using the describing functions. While this enables the loop-shaping design, the describing function approximation does not represent the system well in the presence of wide-band excitations and multiple resonance peaks in the plant. Chapter 7 explores how such conditions influence the reset elements and how to ensure that the use of reset is still beneficial. Additionally, assessing the stability of a reset system solely based on controller dynamics and experimentally measured plant frequency response is an open problem. To address this, the Negative Imaginary systems approach for stability analysis, originally developed for AVC of flexible systems with uncertain dynamics, is extended to reset systems in Chapter 8. ...
First, in Chapter 2, the design requirements of active vibration control are expressed in the frequency domain, using the loop-shaping approach commonly used in motion control. The use of the proposed approach is shown in the experimental evaluation of a vibration isolation system based on piezoelectric stack actuators.
Second, the loop-shaping approach is related to the design for bandgap in active metastructures. Chapter 3 adopts a modal analysis approach for finite metamaterial beams, relating the underlying control problem to the active damping of a single-degree-of-freedom system by assuming an infinite number of infinitesimally small transducer pairs distributed along a beam. This allows the application of design methods developed in the preceding chapter. The experiments demonstrate that controllers initially developed for damping resonance peaks can effectively induce bandgaps, even in structures featuring a small number of sparsely placed transducer pairs. Chapter 4 studies when the obtained models and approximations are accurate, highlighting the correlation between the minimal number of transducers required for model accuracy and the dominant vibration mode within the controller's targeted frequency range.
Third, the frequency-domain approach is applied for the design of fractional order and reset controllers for vibration mitigation to relax the limitations imposed using low-order linear controllers. In Chapter 5, a design for a fractional-order resonant element tailored for AVC, which preserves the characteristics of its integer-order counterpart but provides greater design freedom, is presented and evaluated in a simplified vibration isolation system. In Chapter 6, the same element is implemented within a unit cell of a granular metamaterial. For such a fractional-order metamaterial, both the dispersion characteristics of the infinite structure and the transmissibility of a finite chain are presented.
The use of nonlinear elements, like reset systems, poses additional challenges in vibration control. Since an exact frequency-domain representation of such elements does not exist, their behaviour is approximated using the describing functions. While this enables the loop-shaping design, the describing function approximation does not represent the system well in the presence of wide-band excitations and multiple resonance peaks in the plant. Chapter 7 explores how such conditions influence the reset elements and how to ensure that the use of reset is still beneficial. Additionally, assessing the stability of a reset system solely based on controller dynamics and experimentally measured plant frequency response is an open problem. To address this, the Negative Imaginary systems approach for stability analysis, originally developed for AVC of flexible systems with uncertain dynamics, is extended to reset systems in Chapter 8.
Frequency-Domain Analysis and Design for Reset Feedback Control
With Application to Precision Motion Systems
Reset feedback control has emerged as an effective solution to address the limitations of linear control systems in precision motion applications. The practical implementation of control strategies relies on reliable analysis methods. Among these, frequency response analysis stands out as an effective and widely utilized method across industries. However, existing frequency response analysis methods for both open-loop and closed-loop reset control systems face challenges, including accuracy limitations and restrictions to specific control system structures. The first category of contributions in this dissertation addresses these challenges by introducing frequency response analysis methods for open-loop and closed-loop Single-Input and Single-Output (SISO) LTI reset control systems within a generalized control system structure. Moreover, to further realize the potential of reset control, the second category of contributions focuses on proposing novel reset control designs to enhance system performance. The content is organized into nine chapters…
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Reset feedback control has emerged as an effective solution to address the limitations of linear control systems in precision motion applications. The practical implementation of control strategies relies on reliable analysis methods. Among these, frequency response analysis stands out as an effective and widely utilized method across industries. However, existing frequency response analysis methods for both open-loop and closed-loop reset control systems face challenges, including accuracy limitations and restrictions to specific control system structures. The first category of contributions in this dissertation addresses these challenges by introducing frequency response analysis methods for open-loop and closed-loop Single-Input and Single-Output (SISO) LTI reset control systems within a generalized control system structure. Moreover, to further realize the potential of reset control, the second category of contributions focuses on proposing novel reset control designs to enhance system performance. The content is organized into nine chapters…