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W.J. Baars

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Master thesis (2026) - A. Chopra, L.T. Lima Pereira, W.J. Baars, J. Goyal, Robert Kommer, W. Yu, A. Sciacchitano
With the increasing size of wind turbine blades and the consequent use of thicker root sections, vortex generators are becoming increasingly important for flow control. In the early stages of aerodynamic design, fully resolving these small-scale devices in numerical simulations is computationally demanding and can become impractical. This creates a clear need for low-fidelity modelling approaches that can capture the main aerodynamic effects of vortex generators at a significantly lower computational cost.

This thesis first establishes an experimental reference dataset for a canonical vortex generator test case and combines it with fully-resolved simulations, which serve as a numerical benchmark for assessing the performance of a jBAY low-fidelity model. The major aspects of vortex generator behaviour are characterized through the integrated aerodynamic forces, the force distributions over the vortex generator surface, and the resulting downstream vortex development to allow direct force and indirect vorticity measures to be used for model analysis.

The jBAY model is evaluated at varying incidence angles. Across all cases, the model produces a more diffused downstream vortex than the corresponding fully resolved simulations and experiments. However, at the lower incidence angle, the discrepancy is more pronounced, with the vortex shape and structure not adequately captured. This indicates an angle-dependent mesh requirement, with finer downstream resolution required at lower incidence than at higher incidence angles or in the corresponding fully resolved simulations. Further sensitivity analyses show that obtaining a normal-force magnitude and source distribution closer to the experimental measurements does not necessarily improve the downstream flow prediction. Overall, the results highlight the importance of downstream mesh resolution for the jBAY model, particularly at lower incidence, and demonstrate that an accurate force response alone does not guarantee an accurate prediction of the resulting vortex. ...
Master thesis (2026) - G. Balbo, W.J. Baars
Additive Manufacturing (AM) enables the production of complex internal cooling channels for gas turbines but introduces surface roughness that increases aerodynamic drag and pressure losses. This thesis experimentally investigates the drag generated by AM rough surfaces using Particle Image Velocimetry (PIV) in the Siemens Energy Fluid Dynamics Laboratory. Velocity profiles measured in a wind tunnel were used to determine the friction factor, providing a quantitative measure of surface drag. Smooth-plate experiments validated the methodology and revealed friction factors approximately 20% higher than theoretical predictions due to wind tunnel design constraints and elevated free-stream turbulence. For fully rough surfaces, a velocity-profile-based method was successfully applied, showing similar trends to CFD but consistently higher drag and an unexpected Reynolds-number dependence. No reliable method was established for transitionally rough surfaces. The developed analysis procedures provide a foundation for future investigations of AM-induced drag in gas turbine cooling channels. ...
A study to develop a system to survey the wakes of large-scale bodies such as buildings, wind turbines, and ships in order to provide real world data for aerodynamic analysis of large scale bodies, which have historically relied on computationally expensive simulations and small-scale wind tunnel experiments. ...
Turbulent skin friction drag accounts for approximately 50% of the total drag in large aircraft. Helmholtz resonators (HRs) tuned to interact with near-wall turbulent structures have shown promise as a passive flow control technique for reducing this drag. Previous studies have shown that HRs attenuate velocity fluctuations at sub-resonance frequencies while amplifying them at resonance and super-resonance.
This study experimentally investigates whether inclining the HR orifice against the flow can induce a phase shift between the orifice pressure and velocity. If achieved, this could lead to attenuation at the resonance frequency as well. In addition, since ambient noise is significant in practical applications and its effect on resonator-turbulence interaction remains unexplored, the influence of noise on a single HR in grazing flow is also investigated. The impact of noise and orifice orientation on sweep, ejection, and turbulence production is also studied. Experiments were conducted in the Delft University Boundary Layer Facility at Reτ ≈ 2500. Time-resolved particle image velocimetry, hot-wire anemometry, and microphone measurements were employed. Three HR orientations (Vertical, Flow-Opposed, and Flow Aligned) were tested under no-noise conditions, tonal excitation at the resonance frequency of the HR, and white noise at two levels. The hot-wire results show that the Flow-Opposed HR attenuates more at sub-resonance and amplifies less at resonance than the other configurations. This suggests that a phase shift is induced, but it is not sufficient to achieve attenuation at resonance. The effect of tonal noise is strongly orientation-dependent: Vertical HR generally shows attenuation of Reynolds stresses, while Flow-Opposed HR shows amplification. Quadrant analysis reveals that sweep and ejection events follow the same trend across all configurations and frequencies. ...
Master thesis (2025) - J.B. Svensson, W.J. Baars, F. Oliviero
Among the many challenges faced by electric aviation, the effective dissipation of waste heat is one. Fuel cells, batteries and other power electronics generate heat, but at the same time have a limited range of temperatures at which they can safely and sustainably operate. Through dedicated thermal management systems (TMS) heat is removed from the source and passed on to the ambient air through ducted ram-air heat exchangers. Owed to the large amount of heat generated on board, particularly by fuel cells, these heat exchanger installations are significant in size.
This thesis concerns the estimation of the cooling drag caused by these installations. The developed methodology considers the internal resistances from parts of the ducting and the heat exchanger as well as the external drag caused by the installation, offering nuanced insights into the field of thermal management that help engineers accurately estimate cooling drag at an early stage and make substantiated design choices. ...

For friction drag reduction in a turbulent boundary layer

This research investigates the application of acoustic excitation as a novel method for transverse forcing to achieve friction drag reduction in a turbulent boundary layer. Traditional transverse wall motion, while effective in reducing drag, poses experimental challenges due to mechanical complexity and limitations at high Reynolds numbers. This study explores an alternative approach where transverse velocity gradients are induced through oscillatory acoustic fields rather than wall motion. An experimental setup was developed at the Delft University Boundary Layer Facility (DUBLF), incorporating a system of phase-synchronized speakers to generate controlled transverse acoustic forcing. Particle Image Velocimetry (PIV) was used to characterize the boundary layer and assess the effect of forcing across a range of Reynolds numbers. Results show measurable reductions in friction drag, with the optimal configuration achieving up to 6.02% drag reduction at Reτ = 1847. The study further reveals that the induced transverse velocity fields modulate near-wall turbulence structures, contributing to reduced turbulent kinetic energy and Reynolds stresses. This method provides a mechanically simpler and potentially scalable alternative for active flow control, with the potential to provide new insights into the mechanisms of transverse forcing in turbulent boundary layers. ...
Master thesis (2025) - N.F. van Santen, W.J. Baars, J Humml
This thesis investigates the potential for Physics-Informed Neural Networks (PINNs) to reconstruct dense, 3D flow fields from sparse experimental wind tunnel data over the Gaussian Boeing bump geometry. The difficulty in experimentally obtaining flow field data that is simultaneously accurate, 3-dimensional and offering a wide field of view makes PINNs an intriguing tool for flow enhancement due to their ease of data-acquisition. This work attempts to reconstruct 3D separated velocity fields from 2D, two-component PIV and static pressure data at Reynolds numbers up to 3 million. The predicted flow field is validated with 2D, three-component PIV data along the untrained axis, assessing the reconstruction accuracy. The various data types used in training the PINN are assessed for their contributions to a successful reconstruction of the flow field. The PINN method's inherent approximation of velocity gradients over the domain also allows for the prediction of surface shear stresses. The PINN's capacity for reconstructing a variety of parameters is only curtailed by the accuracy of its predictions, which remain costly and data-driven. ...

Aerodynamic Characterization and Performance Modelling

Doctoral thesis (2025) - H.N.J. Dekker, D. Ragni, W.J. Baars
Recent advancements in electric propulsion technology have paved the way for alternative transportation systems aimed at revolutionizing travel times in congested metropolitan areas. The proposed electric Vertical and Take-Off and Landing (eVTOL) aircraft configurations exist in great diversity, but can be classified depending on their overall propulsion and wing layout. An example is the tilt-wing eVTOL, which combines the maneuverability of a helicopter with the cruise efficiency of an aircraft and therefore provides a promising vehicle architecture for this market. Nonetheless, future eVTOL vehicles face challenges regarding public acceptance and safe operation in urban environments, and successful implementation therefore relies on performance enhancement strategies.

The high power-to-weight ratio and efficiency of electric motors provide an excellent platform to explore disruptive propulsion system configurations. An observable design trend here is the tight integration of distributed, fixed-pitched rotors with aerodynamic surfaces, aimed at generating beneficial aerodynamic coupling effects to increase the aircraft’s efficiency and reduce acoustic emissions.

An auspicious integrated tilt-wing propulsion system layout is known as Over-The-Wing propulsion, which promises favorable aerodynamic effects by the rotor-induced flow and reduced noise signature during fly-over by shielding. However, during the operation of Over-The-Wing propulsion in eVTOL flight conditions, several multi-rotor-surface interactions are encountered, resulting in unexplored aerodynamic and aeroacoustic effects. As a consequence, design guidelines to maximize aerodynamic performance and minimize noise signature for Over-The-Wing propulsion for eVTOL flight conditions are missing in the public domain. This thesis focuses on enabling Over-The-Wing propulsion for vertical flight through experimentation and low-order modeling of the fundamental aerodynamic interactions between distributed rotors and surfaces. ...
Doctoral thesis (2025) - G. Dacome, M. Kotsonis, W.J. Baars
The work presented in this dissertation focuses on the developed and implementation of real-time control techniques for turbulent wall-bounded flows, with the aim of achieving skin-friction drag reduction. After an initial control system was developed that utilized instantaneous wall-shear stress fluctuations, wall-pressure fluctuations were subsequently used as the input quantity to the real-time flow control systems considered in this dissertation. Furthermore, the control algorithm complexity was escalated from a relatively simple feedforward opposition control logic to an adaptive control strategy. The research presented in this dissertation is fully experimental in nature. Experimental activities were conducted in two main facilities. The bulk of testing was performed in the W-Tunnel at Delft University of Technology: an open-return wind tunnel, where a modular test section was integrated to perform experiments on zero-pressure–gradient turbulent boundary layer flows. A subset of measurements were conducted at the Center for International Cooperation in Long-Pipe Experiments (CICLoPE) at Bologna University, in Italy. Here, simultaneous measurements were conducted of velocity fluctuations in the logarithmic region and wall-pressure.

A stochastic spectral correlation analysis between wall-pressure fluctuations and velocity fluctuations in the logarithmic of a turbulent pipe flow reveal Reynolds-number– independence of the wall-pressure linear coherence spectrum. This is a first-of-its-kind result, hinting at the feasibility of scaling an input sensing strategy based on wall-pressure fluctuations from a low-Reynolds-number environment to operational engineering conditions.

An initial controller based on wall-shear stress fluctuations was developed to target drag-producing large-scale structures in the logarithmic region. The flow response was measured in terms of both the statistical (and spectral) response of the TBL flow to realtime control and in terms of the effect the control has not only on the friction coefficient, but also on the integral measures. This analysis revealed three main findings: (1) an attenuation of energy at streamwise wavelengths characteristic of large-scale motions, (2) a decrease in skin-friction and (3) an attenuation of the statistical integral measures of skin-friction (i.e. bulk production and FIK terms).

A similar control architecture was also implemented that employed wall-pressure (and wall-pressure–squared) as the input quantity. It was found that the wall-pressure–squared term improves the accuracy of an estimator enabling the prediction of off-the-wall velocity fluctuations from a wall-based position. Furthermore, its inclusion is essential, given that the linear term does not retain sufficient coherence over the relatively large streamwise extent separating input and actuation locations.

The final controller that was developed in the context of this dissertation is an adaptive one, relying on the Filtered-X Least Means Squares (Fx-LMS) algorithm. This strategy does not rely on a-priori system identification, as was the case for the previous two control strategies mentioned above. Instead, it automatically identifies the coefficients of the transfer functions relating input to output in the controller. For this study, this algorithm was deployed both to a flow case that was strongly modulated by cylinder vortex shedding and to a fully broadband turbulent boundary layer flow. In the former case, the controller readily identified the shedding frequency as the control target. For the latter, the controller converges to a situation where the large-scales were targeted and their intensity successfully attenuated.
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Master thesis (2024) - S. Gudaal, W.J. Baars, M. Kotsonis
This thesis project undertakes a comprehensive numerical analysis of aerodynamic cooling ducts in the context of fuel-cell powered aircraft, aiming to enhance the efficiency and performance of these innovative propulsion systems. The use of fuel cells in aviation presents a paradigm shift towards sustainable and environmentally friendly air travel. However, the integration of fuel cells introduces new challenges, particularly in managing the excess heat generated during operation. Aerodynamic cooling ducts play a crucial role in dissipating this heat while minimising aerodynamic drag.

The numerical analysis involves the application of aerodynamics, thermal management and performance techniques to model and simulate the complex airflow within the cooling ducts. Parameters such as duct geometry, airflow properties, and heat transfer rates are systematically investigated to optimise the cooling process. The study also explores the interaction between the cooling ducts and the overall performance of the aircraft, considering the impact on drag and fuel efficiency.
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Student report (2023) - J.A. Bron, W.J. Baars, F.F.J. Schrijer
A Tomographic Background-Oriented Schlieren (TBOS) technique is developed to aid in the visualization of compressible flows. An experimental setup was devised around a sub-scale rocket nozzle, in which four cameras were set up in a circular configuration with 30° angular spacing in azimuth. Measurements were taken of the overexpanded supersonic jet plume at various nozzle pressure ratios (NPR), corresponding to different flow regimes during the start-up and shut-down of rocket nozzles. Measurements were also performed for different camera parameters using different exposure times and f-stops in order to study the effect of measurement accuracy. Density gradients and subsequently two-dimensional line-of-sight integrated density fields for each of the camera projections are recovered from the index of refraction field by solving a Poisson equation. The results of this stage are then used to reconstruct two-dimensional slices of the (time-averaged) density field using a tomographic reconstruction algorithm employing the filtered back-projection and the simultaneous algebraic reconstruction technique. By stacking these two-dimensional slices, the (quasi-) three-dimensional density field is obtained. The accuracy of the implemented method with a relatively low number of sparse cameras is briefly assessed and basic flow features are extracted such as the shock spacing in the overexpanded jet plume. ...
Master thesis (2023) - T. Budanko, W.J. Baars, M. Kotsonis
An experimental investigation is presented in which an array of pulsed jet actuators is used to control a turbulent separation bubble formed on a curved backward facing ramp. The array is positioned upstream of detachment and consists of wall-normal high aspect ratio skewed rectangular jets which generate streamwise vortices in the boundary layer increasing momentum transfer and delaying separation. While similar systems have shown promise in previous research, this work considers a pressure-induced separation of a relatively high Reynolds number (Reτ=4600) turbulent boundary layer (TBL), where the large turbulent structures of the separating BL are of similar scale and magnitude as those generated by actuation and significantly affect the dynamics of detachment.

Both steady blowing and periodic pulsing actuation strategies are tested and compared. Preliminary jet velocity and pulsing frequency sweeps are carried out to identify optimal actuator operating parameters, relying on wall static pressure measurements to evaluate control effectiveness. Select cases of interest are then investigated using two-dimensional two-component particle image velocimetry and compared against the uncontrolled baseline which is characterized using PIV and hot wire anemometry. Additional PIV-derived metrics are utilized to assess system performance.

For steady blowing, a jet-to-crossflow velocity ratio VR>1 was required to produce a separation delay, while diminishing improvements in control effect with increasing jet velocity started at VR=1.6 (actuation momentum ratio of Cμ=2.3%). This nominal velocity ratio was adopted for all further investigation. The actuator was found to produce alternating strong and weak downwash regions in the TBL resulting in an artificial sweep/ejection pattern at detachment. Periodic forcing with the same nominal velocity ratio was able to achieve better or comparable results to steady actuation, while requiring less input momentum (Cμ=1.2-1.8%). The optimum actuation frequency was determined to be the natural frequency of the uncontrolled bubble, with the performance of higher frequency actuation tending towards steady blowing levels. As shown by an analysis of flow dynamics based on phase-averaged PIV velocity fields, actuation at the bubble time scales produces significant flow oscillation in phase with actuation. This resonant behaviour results in transient high momentum sweeps between actuation pulses that boost actuator performance, achieving double the performance benefit afforded by steady actuation according to multiple metrics. In comparison, actuation at time scales multiple times shorter than that of the bubble produces a quasi-steady flow and performance comparable to that of steady actuation.

Additionally, a novel alternating actuation strategy is tested, in which the period of active blowing is composed of high frequency alternation between two inverted actuator rows. This aimed to produce a quasi-2D periodic control effect using 3D actuators, which Squire's theorem suggests could excite the separated shear layer instability more than conventional 3D perturbation. While high frequency alternation did achieve a quasi-2D effect, it also prevented the sweep/ejection pattern characteristic of 3D perturbation from forming, thus significantly limiting the actuator performance. ...
TOP contoured nozzles, with large area-ratios, are commonly employed in rocket propulsion systems as they feature an excellent thrust-to-weight ratio. A significant shortcoming to this design is that, during the startup and shutdown transients of a LRE, the internal nozzle flow progresses through a series of overexpanded flow states - Free Shock Separation (FSS) and Restricted Shock Separation (RSS), which produce critical loads associated with SWBLI and asymmetric flow separation. Exacerbated by FSI, this operational phase is known to generate the highest vibroacoustic loads at which payload and vehicle structures are subjected to when the engine is operated at off-design conditions.

Motivated by the importance of understanding how the interaction between the developing flow and the vibrating nozzle walls has an effect on supersonic noise generation and propagation, this work has studied the effect that wall compliancy has on the vibroacoustic loading of TOP contoured nozzles. This is demonstrated by means of cold flow tests carried out in the High Speed Laboratories of the Delft University of Technology on a stiff-walled aluminum nozzle, which serves as a baseline test case, and on a urethane-based compliant walled nozzle. Tests are conducted under comparable flow conditions and test parameters are measured by means of acoustic and optical techniques. Simultaneous recordings are performed and include the nozzle-wall deformation, by means of stereoscopic tracking of tracers on the nozzle lip, the imprint of the near-field acoustic signature, by means of arrays of pressure-microphones, and Schlieren imaging of the jet plume.

Measurement data allows for a Fourier decomposition of the nozzle lip displacement and of the acoustic pressure field in azimuth. Reconstruction of the instantaneous plume development enables the identification of the main flow structures responsible for noise generation.

Comparison of results between the two test articles highlights a different spectral content and directivity pattern. Correlation between the structural displacements and the acoustic signal, together with the use of DMD, quantitatively aids the investigation of how FSI has an impact on the generation of an aeroelastic tone at 180 Hz. Findings suggest that its production is the result of the periodic thickening and thinning of the shear layer owing to the heightened flapping motion of the nozzle lip preceding RSS transition, driven by an intensified shock foot instability. ...
Master thesis (2023) - P.K. Singh, W.J. Baars, B.W. van Oudheusden
In recent years, research for turbulent boundary layer (TBL) has shifted towards developing novel approaches to reduce drag. This shift is driven by new industrial standards emphasizing fuel-efficient and environmentally friendly air transportation. As wall-bounded turbulence plays a significant role in the overall drag experienced by an aircraft, any understanding and control authority on associated flow structures becomes vital for more optimized and efficient flow control techniques to reduce drag. In this context, conventional passive flow control techniques have been widely used as they are simple and do not require any external power supply. However, active flow control techniques have demonstrated the potential for greater effectiveness, which offers more substantial drag reduction. Existing active control methods, such as wall oscillation, traveling wave, blowing, and suction, have been previously studied to reduce the viscous drag in the TBL. However, the efficacy of such control strategies tuned to outer layer large-scale motions (LSMs) at higher Reynolds number (Re) flows has emerged as a promising avenue for achieving significant drag reduction. In contrast, control techniques targeting the inner layer small-scales encounter limitations due to restricted control authority and the difficulties associated with miniaturizing hardware at higher Re flows.

LSMs convecting in the logarithmic region (log region) of TBL play a critical role in the dynamics of wall-bounded turbulence, as they carry a significant portion of the turbulent kinetic energy (TKE) [Abbassi et al., 2017]. The active wall oscillation technique tuned to the frequency of the LSMs has proven to be energy-efficient, as drag reduction increases with the frictional Reynolds number (Reτ ) and the contribution of LSMs to the TKE and wall shear stress increases with the Reτ [Marusic et al., 2021]. In this thesis work, the receptivity of LSMs to active large-scale control strategy is assessed via a spanwise array of wall-normal jets in a TBL. Multiple wall-normal jets manipulate the flow over a flat plate by introducing a spanwise traveling wave, which aims to mimic wall oscillation tuned to the large scales in the log region of the TBL.

To assess the efficacy of the suggested control strategy with spatial and temporal tuning, particle image velocimetry (PIV) and hot-wire anemometry (HWA) are employed to quantify second-order turbulence statistics and analyze the organization of the coherent patterns introduced in the flow via two-point correlations. In addition, the effect of different control cases derived from different tuning and control strategies is analyzed at Reτ = 2227. The TKE production plots show that control cases targeting the LSMs effectively attenuate the TKE production near the wall. Furthermore, based on the analysis of the spectral energy plot of streamwise velocity fluctuations, it is observed that the energy content associated with larger length scales convecting in the middle of the log region decreases in the controlled case compared to the uncontrolled base case. This finding suggests that certain control cases notably impact the organization of LSM and second-order turbulence statistics far downstream of the actuation point. Additionally, the reduction in TKE production near the wall represents a reduction in wall shear stress and viscous drag. However, additional research must be conducted in the future based on the current findings to reach a definitive conclusion regarding the efficacy of individual control cases.
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Master thesis (2023) - M.M.G.H. Zohiry, D. Ragni, W.J. Baars, Christopher Wood
With an unprecedented surge in the number of individuals utilizing electric vehicles for commuting across the globe, it is becoming critical to immediately deliver an adequate and range-friendly degree of thermal comfort in car cabins to help drivers remain focused and attentive. The research presented in this thesis is part of the development work carried out by the Aerothermal team at Tesla. The team aims to better understand high aspect ratio subsonic jets, particularly intersecting twin jets, to ventilate the vehicle's passenger compartment.

The intersecting twin jet has recently captured significant attention from the Aerothermal team for several reasons. Firstly, it provides the ability to actively control the flow angle from the HVAC unit into the vehicle cabin without requiring direct interaction with the vent. Additionally, it facilitates the flushing of the vent outlets with the A-class surfaces in the vehicle interior, helps achieve a simple and minimalist design for the instrument panel and other interior surfaces that align with Tesla's design language

The objective pursued in this thesis is to investigate the physics represented by the bulk flow characteristics of intersecting twin jets, and to scrutinize the installation effect on the merging jet, focusing on the influence of the installation surface offset height. This objective is achieved by characterizing the evolution of large-scale flow structures in High AR intersecting twin jets at moderate Reynolds numbers experimentally using planar Particle Image Velocimetry (PIV) in both installed and uninstalled conditions. Once accomplished, the experimental results are then used to help select, validate, and calibrate the appropriate RANS turbulence model.

The experimental results show that the intersecting jets converge before merging and forming a single jet. This jet behaves like a single jet emanating from a more recessed origin. The variation of the flow ratio between the two nozzle outlets results in varying the jet angle. The study reveals that the placement of the surface impacts the jet angle and velocity and introduces a circulation zone that affects the jet's behavior and direction. The surface's impact depends on the offset distance, length, and profile of the surface. The results also suggest that accurate computational prediction of the jet characteristics requires high mesh resolution and an appropriate selection of turbulence intensity. Among the four turbulence models assessed, the k-omega SST model is found to be adequate for the application, although it exhibits some numerical hysteresis. Overall, the findings provide insights into the dynamics of jet-surface interactions and can guide the design of systems involving such flows.
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Master thesis (2022) - O.F. Pearse, F.F.J. Schrijer, W.J. Baars
During the start-up and shutdown sequence of rocket engines, immense forces are generated that are required to propel the payload into earth's orbit or outer space. The bulk of the generated forces are in the form of thrust. However, forces are also generated that act perpendicularly to the thrust direction. These side-loads are unwanted byproducts of the complex flow features present in the nozzle and as such, research has been conducted in the past to address this issue and discover their origin. Conventionally, research into side-loads has been conducted using subscale nozzles that don't deform as the flow passes through them. Due to the rigidity of these models, the nozzles don't deform to any degree that would cause it to interact with the flow. This fluid-structure interaction, present in full-scale rocket nozzles due to their sheer size, is therefore not taken into account when testing on subscale nozzles. To this end, a rocket nozzle testing facility was designed and built to investigate the fluid-structure interaction present in rocket nozzles using flexible subscale rocket nozzles. Due to the laborious nature of designing and manufacturing the testing facility, no working subscale flexible nozzles could be manufactured within the given time.

To continue building upon this previous work, subscale rocket nozzles were poured using various types of polyurethane. To cast these nozzles, multiple mould parts were manufactured. To guarantee a smooth surface finish for the inner nozzle wall, an inner mould was CNC machined. To enable the casting of multiple nozzles with different wall thicknesses, outer moulds were 3D-printed. After having determined the correct variant of polyurethane, Smooth-On's 'Smooth-Cast 66D', three different nozzles were cast on which tests were conducted. The nominal nozzle was designed with a wall thickness of 2mm, with two additional nozzles being cast with a wall thickness of 1.5mm and 2.5mm.

Having manufactured the nozzles, they were mounted to the test facility. The test facility consists of a stand connected to an air tank capable of containing air at pressures of up to 40 bar. Due to pressure losses throughout the valves, the maximum attainable nozzle pressure ratio, or NPR, amounted to slightly over 30. Various tests were performed during which the NPR was either altered during the test, done by manually opening or closing the control valve contained in the system. Further tests were conducted at a number of constant values of NPR at which excessive vibrations occurred to gain further insight into the flow phenomena present at these critical values of NPR. Lip tracking was done as well as schlieren photography. For the lip tracking, correction fluid was applied to the nozzle lip as well as spray painting the outer wall of the nozzle black. The area surrounding the nozzle was made dark such that the predominant feature photographed would be the circular nozzle lip. Once the images were taken, the nozzle lip was discretised in 180 points and was compared to an image of the nozzle taken when the wind tunnel was closed. The end result is a discretised function of 180 points displaying the lip deflection at each azimuthal location. With the help of the discrete Fourier transform, the dominant eigenmodes could be extracted from the nozzle vibrations in the form of their Fourier coefficients. In addition to lip tracking, schlieren images were taken simultaneously with the aim of visualising the flow downstream of the nozzle exit. The brightness of a set of pixels was tracked and their spectral make-up was determined.

Along the entire scale of NPR, two regions were found in which most of the vibrations occurred. The first region of activity, was purported to be linked to the transition of separation regime from free shock separation, FSS, to restricted shock separation, RSS. The second region of NPR, in which the deflection was often even more excessive than the first, is highly likely due to the presence of a recirculation bubble passing over the nozzle lip. Out of the first three eigenmodes, named the breathing, bending and ovalisation mode respectively, the ovalisation mode accounted for the largest proportion of the deflection by far. Based on these transient tests, further tests were conducted at a constant NPR of NPR = 21.7 and NPR = 27.7. These were chosen as all three nozzles showed large deflections at these NPR. For the nominal 2mm nozzle, two additional values were chosen of NPR = 22.7 and NPR = 27.5 to conduct further tests at. The energy present in each of the first three eigenmodes was determined by calculating the variance of the Fourier coefficients. The energy in the modes during the constant NPR runs were compared to the energy in the modes during the transient tests. These were obtained by determining the energy of an NPR-envelop spanning 1 unit of NPR centered around the NPR at which the constant run was performed. By and large, the energy storage in the first three modes remained similar when comparing transient tests with constant NPR runs. The bending mode showed the largest deviation from this trend, mainly when in RSS. Frequency analyses showed the nozzle to oscillate at rates predominantly within 130Hz-400Hz. Wavelet power spectra showed no clear trend between the NPR and the frequency with which the nozzles vibrated. Strouhal calculations further confirmed that NPR would not have a drastic effect on the unsteadiness frequency of the flow. The testing helped provide insight into the mechanical vibrations of nozzles of various wall thicknesses in different flow conditions. However, due to the absence of quantitative flow visualisation and measured flow unsteadiness frequency, no concrete link could be made to the aeroelastic coupling and the fluid's role in the forcing of the vibrations. ...

Experimental investigation into the drag performance and flow mechanics

In the last decades, the prevailing belief that smooth surfaces offer the lowest drag has been challenged often. Scholars have, for example, introduced rough and modified surfaces to reduce turbulent skin friction. One of the technologies proposed in the literature is an array of chevron-shaped protrusions; however, there is no academic consensus on the drag performance of this technique. Furthermore, although the theoretical working mechanism has been documented well, there is no experimental evidence in the literature to support the hypothesis around this mechanism.

In this study, the experiments from the literature are replicated, and new array configurations are tested to characterise the effect of individual parameters on the drag performance. The test plates are manufactured by applying vinyl protrusions of roughly 100 μm in thickness to an aluminium base plate. This thickness corresponds to 5δν - 6δν for the design Reynolds number of Reτ= 1270. Direct force measurements are performed in the M-tunnel at a Reynolds number range of approximately 630 < Reτ < 1850 to determine the drag performance. Furthermore, the coherent structures are characterised by means of 2D-2C PIV of a wall-parallel plane at a minimum distance of 17δν from the wall.

The drag reduction reported in the literature could not be replicated, and the balance measurement results offer relevant insights into the drag performance of chevron-shaped protrusions. The results consistently show that the added roughness due to the presence of the protrusions is not the only parameter that determines the drag performance, confirming a meaningful interaction between the protrusions and the flow. Moreover, the results are found to be highly sensitive to the randomisation of the array. No substantial effect of the protrusions on the coherent structures close to the wall has been observed. In particular, no evidence has been observed that supports the working mechanism as proposed in the literature.

An analysis of possible causes to explain the discordance between this study and the literature is performed. Based on this analysis and the results from the aforementioned parametric study, an improved design is proposed, and recommendations for future research are postulated. This technology has inherent benefits for real-world implementations as it can easily be (retro)fitted to aircraft by means of a foil. Further research into this flow control technique is thereby deemed relevant due to the combination of the large drag reduction reported in the literature, the advantages in practical applications, and the novel opportunities for additional investigations. ...
Master thesis (2022) - F. Wang, W.J. Baars
The fundamental research of cavitation has been a hot topic for decades, while a particle image velocimetry (PIV) measurement on single bubble dynamics is uncommon due to many technical hassles. The involved flow field is small in space and highly unsteady in time, so it challenging the spatial and temporal resolution that current PIV techniques is able to achieve. In present study, single cavitation bubbles of hundreds of micrometers are seeded at near a solid wall by laser techniques. At the mean time a high-speed photography experiment up to 200,000 Hz, a planar PIV experiment combined with shadow method, and the first tomographic PIV experiment in the field, are meticulously designed and implemented. The images taken are firstly calibrated by a high-order anti-distortion algorithm before signal-to-noise ratio enhancement processing. According to the bubble morphology data, two simple formulas are fitted to describe the bubble collapse time and the bubble radius as functions of the wall-stand-off distance. A planar PIV shows the flow fields during the bubble oscillation, which helps to explain the mechanism of the formation of the two types of vortex left by a cavitation bubble. The consistence between the results of planar PIV and the 2D slices of tomographic data as well as the axial symmetry proved by the 3D velocity field data validates the sufficiency of a planar PIV measurement for flow fields induced by a single cavitation bubble. A principle named Proof-of-concept indeed guides the tomographic PIV experiment where the technical difficulties encountered and the resulting data may serve as a valuable starting point for future tomographic PIV experiments in the field of bubble dynamics. A SPCC PIV evaluation algorithm and an AI PIV approach, which are able to achieve a single-pixel-resolution velocity field, are implemented to resolve the wall shear rates exerted by a cavitation bubble. In the case when a bubble does not touch the wall the SPCC algorithm succeeds, while it is effort-consuming and badly influenced by unsteadiness among experiments. In particular, the flow fields are dominated by the many sources of instabilities for the moment long after the bubble generation, in which case the SPCC algorithm cannot deal with the images ensemble from different flow conditions. Although the AI deep learning method in present work is failed in obtaining the correct velocity gradient at the near-wall region, the there is a very bright way out. The governing law NS equations, the physical constrains non-slip conditon, and high accuracy PIV cross-correlation velocity data can be together considered within the loss function of a convolutional neural network. In such way the AI method is supposed to be capable to get the correct cavitation flow field up to single-pixel-resolution. ...
Master thesis (2022) - R. Siebols, W.J. Baars, G. Dacome
An experimental study is presented towards inner-scaled Helmholtz-Resonators (HRs) as a passive turbulent boundary layer (TBL) flow control method. Using acoustic pressure-velocity coupling at the orifice of the HR, it is aimed to attenuate the kinetic energy of the grazing turbulence to reduce the mean skin friction. The HRs are tuned towards the spatial and temporal scales of the near-wall cycle turbulence events that play a major role in the production of turbulence. The adopted HR design strategy has a spatial tuning towards the most efficient attenuation of sweep events, based on recent studies on micro-cavity arrays. The temporal tuning is based on the streamwise wavelength of the most energetic wall-normal velocity fluctuations. These interact with the wall to create pressure fluctuations and form the primary excitation source of the HRs.

A parameter study on HRs under a fully developed grazing TBL at Reτ ≈ 2200 was performed. A strong pressure-velocity coupling was found between the HR and the grazing TBL when the HR design frequency either matched the frequency of the most energetic wall-normal velocity fluctuations or when the HR design frequency was below this frequency. The pressure-velocity coupling extends to y+ ≈ 25, in which phase-interlocking of the grazing TBL occurs. Clear inflow and outflow regions were identified with a streamwise width related to the HR resonance frequency. The inflow and outflow regions cause an increase and decrease in streamwise velocity, respectively. These velocity fluctuations appear as an increase in spectral energy around the wavelengths of the HR resonance and are accompanied by a reduction in spectral energy at higher wavelengths. While quadrant analysis indicates an increase in turbulence production from an increased relative strength of Q2 and Q4 events, variable-interval time averaging indicates no significant changes to the intensity and duration of the near-wall cycle turbulence events as a result of the HR resonance. To date, no significant changes to the mean boundary layer statistics were found that could directly be attributed to the achieved pressure-velocity coupling. Note that only a single HR has been the focus of the current study, with valuable information about HR scaling, resonance and domain-of influence on the TBL flow. Future arrays of HRs may be able to show a more pronounced global effect on the mean flow.
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To make propellers more viable as a greener alternative to jet engines, the issue of propeller noise needs to be addressed. Previous propeller design optimization studies rarely take into account the effects on aerodynamic and aeroacoustic performance due to non-uniform inflow, the type of flow the propeller would experience if it was installed on an aircraft. This study compares propeller designs optimized in uniform flow with propeller designs optimized in an inflow under an angle of attack of 5 degrees, and compares their aerodynamic and aeroacoustic performance when both propellers operate under an angle of attack of 5 degrees. The objective was to investigate whether it makes a difference in terms of performance if the non-uniform inflow is included and accounted for in the optimization routine. It was found that for the non-uniform inflow studied in this work, there was no significant improvement in aerodynamic and aeroacoustic performance when comparing the design optimized in the non-uniform flow with the design optimized in uniform flow. ...