O.M. ten Kate
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1
The feasibility of coating K2SiF6:Mn4+ phosphor particles with an Al2O3 layer, in order to enhance the optical properties and improve the chemical and thermal stability, has been studied. Two types of K2SiF6:Mn4+ phosphor particles have been coated with a thin (3-25 nm) Al2O3 layer using atomic layer deposition in a fluidized bed reactor. The Al2O3 coating layer does not have any significant effect on the spectral excitation and emission features, but the emission intensity of conventional K2SiF6:Mn4+ (KSF-1) decreases, which is ascribed to the formation of undesirable MnO2. The thermal quenching of the KSF-1 phosphor in an inert atmosphere is reduced by the Al2O3 coating layer. Degradation during the deposition of Al2O3 is prevented by using K2SiF6:Mn4+ particles with an undoped K2SiF6 shell (KSF-2). The Al2O3 coating layer has a positive effect on the stability of both the KSF-1 and KSF-2 phosphors in a water environment, as the Al2O3 layer acts as a barrier against the hydrolysis of K2SiF6. In air, however, water present in the Al2O3 coating layer enhances the degradation of the phosphor at elevated temperatures.
A new sialon Eu3.60LiSi13.78Al6.03O6.82N22.59 has been discovered via the single-particle diagnosis approach. Its crystal structure (space group P3m1) was solved and refined from single-crystal X-ray diffraction data. It has the interesting feature of two types of disorder at the Eu2 site: positional disorder (Eu2a/Eu2b) and substitutional disorder with (Si/Al)2(O/N). The structure is generalized to the formula A4-mBnC19+2mX29+m (A = Sr, La, Eu, Ce; B = Li; C = Si, Al; X = O, N; 0 ≤ m ≤ 1; 0 ≤ n ≤ 1), of which Sr3.61LiSi14.27Al5.61O6.19N23.25 (Sr-sialon, m = 0.41, n = 1) and La2.85Sr0.76LiSi14.86Al4.93O2.89N26.51 (LaSr-sialon, m = 0.40, n = 1) are two examples that have been obtained as a single-phase powder. Sr-sialon:Eu and LaSr-sialon:Eu both show blue to yellow emission, depending on the Eu concentration, whereas Sr-sialon:1% Ce shows a deep-blue emission band centered at 422 nm with a full width at half-maximum of 80 nm and an internal quantum efficiency of 80% (λex = 355 nm). The latter phosphor has very good thermal stability of both emission intensity and color. A white light-emitting diode (LED) containing the newly discovered Sr-sialon:5% Ce as the blue phosphor component shows excellent color-rendering indices (Ra = 96 and R12 = 97) with a correlated color temperature of 4255 K. This indicates that Sr-sialon:Ce is a highly promising deep-blue phosphor for illumination grade white LEDs.
Experimental data from literature on the thermal quenching of the Eu2+ 5d-4f emission in the MxSiyNz (M = alkali, alkaline earth or rare earth) nitridosilicates have been collected and evaluated. No clear correlation was observed between the activation energy for thermal quenching and the Stokes shift, suggesting that non-radiative relaxation via a thermally excited cross-over from the 5d excited state to the 4f ground state is not the main reason for thermal quenching in the nitridosilicates. Based on literature data on rare-earth charge transfer transitions, host-lattice bandgap and Eu2+ 5d-4f emission energy, the energy difference between the Eu2+ 5d level and the bottom of the host-lattice conduction band has been determined. This energy difference correlates fairly well with the quenching temperature, suggesting that thermal ionization of the 5d electron to the conduction band is responsible for the thermal quenching of the Eu2+ 5d-4f emission in the nitridosilicates. The energy difference between the lowest 5d level and the bottom of the conduction band, and consequently the quenching temperature, increases with increasing Si/N ratio of the nitridosilicates. From this, it is concluded that the combined effect of the larger Stokes shift and the raise in energy of the bottom of the host lattice conduction band with increasing Si/N ratio is stronger than the decrease of the centroid shift and crystal field splitting of the Eu2+ 5d level.
The red-emitting Sr 2 Si 5 N 8 :Eu 2+ phosphor with a superior quantum efficiency and suitable emission spectrum has been widely used as a promising down-conversion material in white light-emitting diodes. However, its thermal degradation under high temperature handicaps its large scale application, and therefore must be reduced. Here, we proposed to increase the thermal stability of Sr 2 Si 5 N 8 :Eu 2+ by coating a nanometer-order Al 2 O 3 film on each phosphor particle using an atomic layer deposition approach in a fluidized bed reactor. The deposited Al 2 O 3 layer was quite uniform and conformal when using O 3 as the oxidizer, and its thickness could be controlled by the dosage type, deposition temperature and cycle numbers, which largely affects the photoluminescence properties and thermal degradation of the title phosphor. Thermal gravimetric analysis results showed that the oxidation temperature of the coated phosphor increased from 700 to 850 °C, suggesting that the coating layer has the function of anti-oxidation. Meanwhile, the coated phosphor particle surface became hydrophobic. Consequently, the thermal degradation of phosphor powders in air at 200 °C was greatly reduced and the stability of the fabricated LEDs with coated powders was also improved. Prospectively, the proposed approach provides a new strategy to improve the thermal stability of other phosphors.
Optical data of the Eu2+ doped nitridosilicates (MxSiyNz) have been collected from the literature and have been analysed with regard to their dependence on structure and composition. Nitridosilicates with a higher degree of condensation, i.e. a higher Si/N ratio, generally have a higher Eu2+ 4f-5d absorption energy, a higher 5d-4f emission energy and a larger Stokes shift. The higher absorption and emission energies are due to the increase of the N by Si coordination number with increasing Si/N ratio. This results in more electrons on N that participate in the bonding with Si, and thus less electrons are available for Eu-N bonding, reducing the covalency of the Eu-N bonds. The lower covalency gives a weaker nephelauxetic effect, reducing the centroid shift of the 5d level. The lowest 4f-5d absorption energy further increases due to the reduction of the crystal field splitting of the 5d levels, as the Eu-N bonds become longer with increasing Si/N ratio. The Stokes shift increases with increasing degree of condensation despite an increase of lattice rigidity, ascribed to a decrease of local rigidity around the Eu2+ ion caused by the larger Eu-N bond lengths. Some nitridosilicates show deviations from the general trends attributed to peculiarities in their crystal structure and the way Eu2+ is substituted in the lattice. The relationships established in the present work will be helpful for the design and exploration of new Eu2+ doped nitride-based luminescent materials for practical applications.
Phase pure nondoped and Ce doped La3Si6.5Al1.5N9.5O5.5 (Al containing La N-phase) samples have been obtained by solid-state reaction synthesis for the first time. 1% Ce-doped La3Si6.5Al1.5N9.5O5.5 phosphor displays a broad excitation band ranging from UV to 410 nm, with a maximum at 355 nm. UV light excitation results in a narrow Ce3+ 5d-4f emission band (fwhm = 68 nm) centered at 418 nm. The emission can be tuned from 417 nm at 0.5% Ce to 450 nm at 50% Ce. A high internal quantum efficiency up to 84% is achieved for a 1% Ce doped sample, which has CIE chromaticity coordinates of x = 0.157 and y = 0.069, close to the NTSC blue standard (x = 0.155; y = 0.070). Compared to La3Si8O4N11:Ce phosphor, the quantum efficiency and thermal stability have been enhanced for La3Si6.5Al1.5N9.5O5.5:Ce phosphor without shifting the emission peak wavelength. La3Si6.5Al1.5N9.5O5.5:Ce shows less thermal quenching than La3Si8O4N11:Ce and no shift or change in the shape of emission spectra with increasing the temperature from 4 to 573 K. These results show that La3Si6.5Al1.5N9.5O5.5:Ce is more efficient than any other (oxy-)nitride phosphor with an emission in the short wavelength blue region (400-450 nm). A white LED was fabricated using the La3Si6.5Al1.5N9.5O5.5:5%Ce as a blue phosphor. The high color rendering index (Ra = 93.2, R9 = 91.4, and R12 = 89.5) obtained shows that the phosphor is a very promising conversion phosphor for white LEDs.
The phenomenon of self-absorption is by far the largest influential factor in the eficiency of luminescent solar concentrators (LSCs), but also the most challenging one to capture computationally. In this work we present a model using a multiple-generation light transport (MGLT) approach to quantify light transport through single-layer luminescent solar concentrators of arbitrary shape and size. We demonstrate that MGLT offers a significant speed increase over Monte Carlo (raytracing) when optimizing the luminophore concentration in large LSCs and more insight into light transport processes. Our results show that optimizing luminophore concentration in a lab-scale device does not yield an optimal optical efficiency after scaling up to realistically sized windows. Each differently sized LSC therefore has to be optimized individually to obtain maximal efficiency. We show that, for strongly self-absorbing LSCs with a high quantum yield, parasitic self-absorption can turn into a positive effect at very high absorption coeficients. This is due to a combination of increased light trapping and stronger absorption of the incoming sunlight. We conclude that, except for scattering losses, MGLT can compute all aspects in light transport through an LSC accurately and can be used as a design tool for building-integrated photovoltaic elements. This design tool is therefore used to calculate many building-integrated LSC power conversion efficiencies.
Performance improvement by alumina coatings on Y3Al5O12
Ce3+ phosphor powder deposited using atomic layer deposition in a fluidized bed reactor
To improve the thermal stability, Al2O3 has been successfully coated on a Y3Al5O12:Ce3+ (YAG:Ce) phosphor powder host by using the Atomic Layer Deposition (ALD) approach in a fluidized bed reactor. Transmission Electron Microscopy (TEM) and Energy Dispersive X-ray spectroscopy (EDX) analysis indicate that coating an Al2O3 thin layer by ALD is highly feasible. The luminescence properties (such as excitation and emission as well as quantum efficiency and UV-absorption of the coated YAG:Ce phosphor) were systematically analysed, with the further examination of the thermal resistance characteristics. The Al2O3 thin layer coating with precisely controlled thickness by ALD can obviously improve the luminescence intensity and greatly enhances the thermal stability of the YAG:Ce phosphor. It is suggested that the alumina coating with tailoring thickness seems not only to act like a barrier to decrease the thermal quenching, but also as a great help to promote the light absorption and transfer.