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D. Baldacchino

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Doctoral thesis (2019) - Daniel Baldacchino
Vortex generators have become a ubiquitous sight on the modern wind turbine blade. These small, passive devices can increase the energy extraction potential of a rotor, but their subtle footprint disguises the technical difficulties associated with designing and integrating them onto wind turbine blades. The complexity of rotor inflow and the blade-bound flow present specific challenges for the design of vortex generators. Flow three dimensionality effects along the blades have conventionally been factored into design tools using correction factors for two-dimensional airfoil performance characteristics. However, the introduction of local perturbations in the form of streamwise vortices adds an additional layer of complexity. Indeed, the interaction of the vortex generator and flow three-dimensionality is ill-understood, and thus, so are its design implications. Furthermore, the passive nature of vortex generators means that a lot of variables influence their performance, making design optimisation a costly process. This thesis aims to improve the physical understanding of vortex generator physics in the context of wind energy applications, paving the way for more effective engineering tools. The objective is tackled by reviewing the state of the art, benchmarking existing tools and experiments, defining, measuring and simulating relevant test cases, and developing a new design tool. A measurement campaign is conducted in a boundary layer wind tunnel using non-intrusive PIV measurements for assessing the details and dynamics of streamwise vortices. A second measurement campaign maps the performance of the DU-97-W300 airfoil section with vortex generators in a conventional closed-loop wind tunnel. Inviscid vortex theory is employed for modelling vortex dynamics. Xfoil features throughout as a design tool and itself as the subject of an improved airfoil design tool incorporating vortex generators. ...
To assess and optimize vortex generators (VGs) for flow separation control, the effect of these devices should be modelled in a cost and time efficient way. Therefore, it is of interest to extend integral boundary layer models to analyse the effect of VGs on airfoil performance. In this work, the turbulent boundary layer formulation is modified using a source term approach. An additional term is added to the shear-lag equation, to account for the increased dissipation due to streamwise vortex action in the boundary layer, forcing transition at the VG leading edge where applicable. The source term is calibrated and a semi-empirical relation is set up and implemented in XFOIL. The modified code is capable of addressing the effect of the VG height, length, inflow angle, and chordwise position on the airfoil's aerodynamic properties. The predicted polars for airfoils with VGs show a good agreement with reference data, and the code robustness is demonstrated by assessing different airfoil families at a wide range of Reynolds numbers. ...
Passive vane-type vortex generators (VGs) are commonly used on wind turbine blades to mitigate the effects of flow separation. However, significant uncertainty surrounds VG design guidelines. Understanding the influence of VG parameters on airfoil performance requires a systematic approach targeting wind energy-specific airfoils. Thus, the 30%-thick DU97-W-300 airfoil was equipped with numerous VG designs, and its performance was evaluated in the Delft University Low Turbulence Wind Tunnel at a chord-based Reynolds number of 2×106. Oil-flow visualizations confirmed the suppression of separation as a result of the vortex-induced mixing. Further investigation of the oil streaks demonstrated a method to determine the vortex strength. The airfoil performance sensitivity to 41 different VG designs was explored by analysing model and wake pressures. The chordwise positioning, array configuration, and vane height were of prime importance. The sensitivity to vane length, inclination angle, vane shape, and array packing density proved secondary. The VGs were also able to delay stall with simulated airfoil surface roughness. The use of the VG mounting strip was detrimental to the airfoil's performance, highlighting the aerodynamic cost of the commonly used mounting technique. Time-averaged pressure distributions and the lift standard deviation revealed that the presence of VGs increases load fluctuations in the stalling regime, compared with the uncontrolled case. ...
Journal article (2016) - Niels N. Sørensen, B. Méndez, D. Baldacchino, C. Baptista, C. Ferreira, A. Muñoz, G. Sieros, E. Jost, T. Lutz, G. Papadakis, S. Voutsinas, G. N. Barakos, S. Colonia
The current paper presents the effort, in the EU AVATAR project, to establish the necessary requirements to obtain consistent lift over drag ratios among seven CFD codes. The flow around a 2D airfoil case is studied, for both transitional and fully turbulent conditions at Reynolds numbers of 3 × 106 and 15 × 106. The necessary grid resolution, domain size, and iterative convergence criteria to have consistent results are discussed, and suggestions are given for best practice. For the fully turbulent results four out of seven codes provide consistent results. For the laminar-turbulent transitional results only three out of seven provided results, and the agreement is generally lower than for the fully turbulent case. ...
Journal article (2016) - C.J. Simao Ferreira, A. Gonzalez, T. Lutz, P. Chassapogiannis, K. Diakakis, G. Papadakis, S. Voutsinas, J. Prospathopoulos, T. Gillebaart, A. Van Zuijlen, D. Baldacchino, M. Aparicio, S. Gómez, X. Munduate, N. R. Garcia, J. N. Sørensen, E. Jost, S. Knecht
The FP7 AdVanced Aerodynamic Tools for lArge Rotors - Avatar project aims to develop and validate advanced aerodynamic models, to be used in integral design codes for the next generation of large scale wind turbines (10-20MW). One of the approaches towards reaching rotors for 10-20MW size is the application of flow control devices, such as flaps. In Task 3.2: Development of aerodynamic codes for modelling of flow devices on aerofoils and, rotors of the Avatar project, aerodynamic codes are benchmarked and validated against the experimental data of a DU95W180 airfoil in steady and unsteady flow, for different angle of attack and flap settings, including unsteady oscillatory trailing-edge-flap motion, carried out within the framework of WP3: Models for Flow Devices and Flow Control, Task 3.1: CFD and Experimental Database. The aerodynamics codes are: AdaptFoil2D, Foil2W, FLOWer, MaPFlow, OpenFOAM, Q3UIC, ATEFlap. The codes include unsteady Eulerian CFD simulations with grid deformation, panel models and indicial engineering models. The validation cases correspond to 18 steady flow cases, and 42 unsteady flow cases, for varying angle of attack, flap deflection and reduced frequency, with free and forced transition. The validation of the models show varying degrees of agreement, varying between models and flow cases. ...
Journal article (2016) - Daniel Baldacchino, M. M Manolesos, N.N. Sorensen, Nando Timmer, N. Troldborg, S. Voutsinas, Alexander van Zuijlen, Carlos Simao Ferreira, A Gonzalez Salcedo, M. Aparicio, T. Chaviaropoulos, K. Diakakis, Liesbeth Florentie, M. Garcia, G Papadakis
Experimental results and complimentary computations for airfoils with vortex generators are compared in this paper, as part of an e_ort within the AVATAR project to develop tools for wind turbine blade control devices. Measurements from two airfoils equipped with passive vortex generators, a 30% thick DU97W300 and an 18% thick NTUA T18 have been used for benchmarking several simulation tools. These tools span low-to-high complexity, ranging from engineering-level integral boundary layer tools to fully-resolved computational uid dynamics codes. Results indicate that with appropriate calibration, engineering-type tools can capture the e_ects of vortex generators and outperform more complex tools. Fully resolved CFD comes at a much higher computational cost and does not necessarily capture the increased lift due to the VGs. However, in lieu of the limited experimental data available for calibration, high _delity tools are still required for assessing the e_ect of vortex generators on airfoil performance. ...
Although the Blade Element Momentum method has been derived for the steady conditions, it is used for unsteady conditions by using corrections of engineering dynamic inflow models. Its applicability in these cases is not yet fully verified. In this paper, the validity of the assumptions of quasi-steady state and annuli independence of the blade element momentum theory for unsteady, radially varied, axi-symmetric load cases is investigated. Firstly, a free wake model that combines a vortex ring model with a semi-infinite cylindrical vortex tube was developed and applied to an actuator disc in three load cases: (i) steady uniform and radially varied, (ii) two types of unsteady uniform load and (iii) unsteady radially varied load. Results from the three cases were compared with Momentum Theory and also with two widely used engineering dynamic inflow models—the Pitt-Peters and the Øye for the unsteady load cases. For unsteady load, the free wake vortex ring model predicts different hysteresis loops of the velocity at the disc or local annuli, and different aerodynamic work from the engineering dynamic inflow models. Given that the free wake vortex ring model is more physically representative, the results indicate that the engineering dynamic inflow models should be improved for unsteady loaded rotor, especially for radially varied unsteady loads. ...
In this work, we present a simple inviscid point vortex model to study the dynamics of asymmetric vortex rows, as might appear behind misaligned vortex generator vanes. Starting from the existing solution of the in_nite vortex cascade, a numerical model of four base-vortices is chosen to represent two primary counter-rotating vortex pairs and their mirror plane images, introducing the vortex strength ratio as a free parameter. The resulting system of equations is also de_ned in terms of the vortex row separation and the qualitative features of the ensuing motion are mapped. A translating and orbiting regime are identi_ed for di_erent cascade separations. The latter occurs for all unequal strength vortex pairs. Thus, the motion is further classi_ed by studying the cyclic behaviour of the orbiting regime and it is shown that for small mismatches in vortex strength, the orbiting length and time scales are su_ciently large as to appear, in the near wake, as translational (non-orbiting). However, for larger mismatches in vortex strength, the orbiting motion approaches the order of the starting height of the vortex. Comparisons between experimental data and the potential ow model show qualitative agreement whilst viscous e_ects account for the major discrepancies. Despite this, the model captures the orbital mode observed in the measurements and provides an impetus for considering the impact of these complex interactions on vortex generator designs. ...